Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 005242 1.4THE GENERATOR, 1 – 7kW, Single Cylinder GH-410Engine, Air Filter

Models: 005241 005240 005242 005244 005243 005280 005284 005283 005282 005281

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Section 1 — General Information

Air-cooled Generators

1.4THE GENERATOR

Figure 1.1 – 7kW, Single Cylinder GH-410 Engine

Figure 1.2 – 10kW, V-twin GT-530 Engine

		Control			Control
		Panel		Data	Panel
		Panel	Oil	Data
Oil	Data	Air Filter	Oil	Decal
Oil	Data	Air Filter	Dipstick	Decal
Dipstick	Decal	Cover	Dipstick
Dipstick	Decal	Cover
Exhaust		Exhaust
Exhaust		Enclosure			Air Filter
Enclosure		Enclosure			Air Filter
Enclosure
		Fuel			Fuel
		Inlet			Inlet
		(Back)			(Back)
		Fuel			Fuel
		Regulator			Fuel
		Regulator			Regulator
					Regulator

Composite Base

Oil Filter

Battery Compartment

Composite Base

Oil Filter

Battery Compartment

Figure 1.3 – 13kW and 16kW, V-twin GT-990 Engine

	Air Filter	Control
	Cover	Control
	Cover	Panel
Oil		Panel
Oil		Data
Dipstick		Decal

Exhaust

Enclosure

Fuel

Inlet (Back)

Fuel

Regulator

Composite Base

Oil Filter

Battery Compartment

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Guardian Technologies 005242 1.4THE GENERATOR, 1 – 7kW, Single Cylinder GH-410Engine, 2 – 10kW, V-twin GT-530Engine, Cover

Contents

DANGER DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLYPOWER SYSTEMS C US LISTEDINTRODUCTION ‹CONTENTS‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICESection 5 – Troubleshooting Section 2 – Post Installation Start-upand Adjustments Section 4 – Maintenanceknown to the state of California to cause IMPORTANT SAFETY INSTRUCTIONS GENERAL HAZARDS • This product contains or emits chemicals‹STANDARDS INDEX  ELECTRICAL HAZARDSFIRE HAZARDS EXPLOSION HAZARDSSection 1 — General Information 1.1UNPACKING/INSPECTION1.2PROTECTION SYSTEMS BREAKER FOR BEDROOMSFigure 1.2 – 10kW, V-twin GT-530Engine 1.4THE GENERATORFigure 1.1 – 7kW, Single Cylinder GH-410Engine Figure 1.3 – 13kW and 16kW, V-twin GT-990EngineSection 1 - General Information 1.5SPECIFICATIONS‹ 1.5.1 GENERATOR ‹ 1.5.2 ENGINEDANGER 1.6SYSTEM SET LED1.7FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8FUEL CONSUMPTIONFigure 1.4 – Demand Regulator 1.9RECONFIGURING THE FUEL SYSTEM‹1.9.1 7 KW, 410CC ENGINE ‹1.9.2 10, 13 AND 16KW, V-TWINENGINESFigure 1.6 - 10kW, GT-530Inlet Hose Slid Back 1.10 LOCATION‹1.10.1 GENERATOR Figure 1.5 - 10kW, GT-530Inlet Hose Slid Back1.10.2.1 7, 10, 13, and 16 kW Units if equipped 1.11 BATTERY REQUIREMENTS1.12 BATTERY INSTALLATION ‹1.10.2 TRANSFER SWITCHSection 1 — General Information 1.13 THE BATTERYFigure 1.10 – Battery Cable Connections DANGERDANGER 2.2CHECK TRANSFER SWITCH OPERATION2.1BEFORE INITIAL START-UP 2.3ELECTRICAL CHECKS7KW NATURAL GAS ONLY 2.6ADJUSTING THE FUEL REGULATOR2.4GENERATOR TESTS UNDER LOAD 2.5CHECKING AUTOMATIC OPERATIONFigure 2.1 - 7kW Fuel Regulator 2.7ENGINE GOVERNOR ADJUSTMENTFigure 2.2 — Engine Governor Adjustment ‹2.7.1 7 KW UNITS‹2.7.2 13 KW AND 16 KW UNITS 2.8VOLTAGE REGULATOR ADJUSTMENTFigure 2.3 – Voltage Adjustment Potentiometer Turn to adjust voltage3.4MANUAL TRANSFER OPERATION ‹3.4.1 TRANSFER TO GENERATOR POWER SOURCE3.2AUTOMATIC TRANSFER OPERATION 3.3SEQUENCE OF AUTOMATIC OPERATIONDANGER 3.5SETTING THE EXERCISE TIMER‹3.4.2 TRANSFER BACK TO UTILITY POWER SOURCE Figure 3.2 – Manual Transfer Switch OperationLow Oil Switch ‹3.6.1 LOW OIL PRESSURE SWITCH‹3.6.2 HIGH TEMPERATURE SWITCH High Temperature Switches4.1 FUSES ‹3.6.6 LOW BATTERYSection 4 — Maintenance 4.2CHECKING THE ENGINE OIL LEVEL‹4.3.2 ENGINE OIL RECOMMENDATIONS ‹ 4.3.3 OIL & OIL FILTER CHANGE PROCEDURE4.3CHANGING THE ENGINE OIL ‹4.3.1 OIL CHANGE INTERVALSAir Cleaner 4.4CHANGING THE ENGINE AIR CLEANERFigure 4.7 — 10kW Engine Air Cleaner Figure 4.6 — 7 kW, Engine Air Cleaner LocationSection 4 — Maintenance 4.6BATTERY MAINTENANCE4.7ADJUSTING GH-410/GT-530/990 VALVE CLEARANCE Figure 4.9 – Setting the Spark Plug GapFigure 4.11 – Cooling Vent Locations Figure 4.10 - Valve Clearance Adjustment4.8COOLING SYSTEM 4.9ATTENTION AFTER SUBMERSION4.10 CORROSION PROTECTION 4.11 OUT OF SERVICE PROCEDURE‹ 4.11.2 RETURN TO SERVICE ‹4.11.1 REMOVAL FROM SERVICESection 4 — Maintenance 4.12 SERVICE SCHEDULEbe performed by the nearest Authorized Dealer Cause 5.1TROUBLESHOOTING GUIDEProblem Section 5 — TroubleshootingAir-cooledGenerators Air-cooledGenerators Section 6 — NotesAir-cooledGenerators Section 6 — NotesAir-cooledGenerators Drawing No. 0F9424 Section 7 — Mounting DimensionsSection 8 — Electrical Data Air-cooledGenerators Section 8 — Electrical DataCLOSEST TO BEARING Section 8 — Electrical DataCONTROL PANEL BOX CUSTOMER CONNECTIONAir-cooledGenerators Section 8 - Electrical DataSection 8 - Electrical Data ENGINE AND ALTERNATORAir-cooledGenerators Section 8 — Electrical DataAir-cooledGenerators Section 8 - Electrical DataCONTROL PANEL BOX Air-cooledGenerators Section 8 — Electrical Data225A ENGINE AND ALTERNATORSection 8 — Electrical Data Air-cooledGeneratorsAir-cooledGenerators Section 8 — Electrical DataSection 8 — Electrical Data Enclosure – Drawing No. 0F9431-B Section 9 — Exploded Views and Parts ListsSHEET METAL PAINT/MATERIAL CODE LEGEND Air-cooledGeneratorsAir-cooledGenerators PART NO. QTY. DESCRIPTIONSection 9 - Exploded Views and Parts Lists PART NO. QTY. DESCRIPTION40 39 27 Section 9 — Exploded Views and Parts ListsAir-cooledGenerators PART NODESCRIPTION Section 9 — Exploded Views and Parts ListsTransfer Switch Assembly – Drawing No. 0F9774-A Section 9 — Exploded Views and Parts ListsAir-cooledGenerators PART NO. QTY. DESCRIPTION Section 9 — Exploded Views and Parts ListsTransfer Switch Assembly – Drawing No. 0F9774-A ITEMAir-cooledGenerators Section 9 — Exploded Views and Parts ListsDESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOAir-cooledGenerators Section 9 — Exploded Views and Parts ListsDESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOAir-cooledGenerators Section 9 — Exploded Views and Parts Lists10kW, GT-530Engine – Drawing No. 0F9429-C- Part DESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOAir-cooledGenerators Section 9 — Exploded Views and Parts Lists10kW, GT-530Engine – Drawing No. 0F9429-C- Part DESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NO7kW, GN-410Engine – Drawing No. 0F9428 - Part Section 9 — Exploded Views and Parts Lists2 1 6 1 Air-cooledGeneratorsAir-cooledGenerators Section 9 — Exploded Views and Parts ListsITEM DESCRIPTIONAir-cooledGenerators Section 9 — Exploded Views and Parts Lists7kW, GN-410Engine - Drawing No. 0F9428 - Part DESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOAir-cooledGenerators Section 9 - Exploded Views and Parts Lists7kW, GN-410Engine - Drawing No. 0F9422-B DESCRIPTION Section 9 - Exploded Views and Parts ListsITEM PART NOAir-cooledGenerators Section 9 — Exploded Views and Parts ListsITEM Section 9 — Exploded Views and Parts ListsITEM DESCRIPTIONAir-cooledGenerators 1 8 2 4DESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOAir-cooledGenerators Section 9 — Exploded Views and Parts Lists13 & 16kW, GT-990Regulator – Drawing No. 0F9426 DESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOATTENTION WARRANTY DEPARTMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES Section 10 – WarrantyAir-cooledGenerators EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING Section 10 – WarrantyGENERAC POWER SYSTEMS, INC WARRANTY SCHEDULETHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING Section 10 – Warranty