Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 005244, 005281, 005282 Exploded Views and Parts Lists, Air-cooledGenerators

Models: 005241 005240 005242 005244 005243 005280 005284 005283 005282 005281

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Section 9 — Exploded Views and Parts Lists

Air-cooled Generators

10kW, GT-530 Engine – Drawing No. 0F9429-C - Part 2

Page 56

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Guardian Technologies 005244, 005281, 005282, 005283, 005284, 005280 Exploded Views and Parts Lists, Air-cooledGenerators

Contents

Installation and Owner’s Manual DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLYPOWER SYSTEMS C US LISTED‹CONTENTS ‹OPERATION AND MAINTENANCE‹HOW TO OBTAIN SERVICE INTRODUCTIONSection 2 – Post Installation Start-up and AdjustmentsSection 4 – Maintenance Section 5 – TroubleshootingIMPORTANT SAFETY INSTRUCTIONS  GENERAL HAZARDS• This product contains or emits chemicals known to the state of California to cause ELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX1.1UNPACKING/INSPECTION 1.2PROTECTION SYSTEMSBREAKER FOR BEDROOMS Section 1 — General Information1.4THE GENERATOR Figure 1.1 – 7kW, Single Cylinder GH-410EngineFigure 1.3 – 13kW and 16kW, V-twin GT-990Engine Figure 1.2 – 10kW, V-twin GT-530Engine1.5SPECIFICATIONS ‹ 1.5.1 GENERATOR‹ 1.5.2 ENGINE Section 1 - General Information1.6SYSTEM SET LED 1.7FUEL REQUIREMENTS AND RECOMMENDATIONS1.8FUEL CONSUMPTION DANGER1.9RECONFIGURING THE FUEL SYSTEM ‹1.9.1 7 KW, 410CC ENGINE‹1.9.2 10, 13 AND 16KW, V-TWINENGINES Figure 1.4 – Demand Regulator1.10 LOCATION ‹1.10.1 GENERATORFigure 1.5 - 10kW, GT-530Inlet Hose Slid Back Figure 1.6 - 10kW, GT-530Inlet Hose Slid Back1.11 BATTERY REQUIREMENTS 1.12 BATTERY INSTALLATION‹1.10.2 TRANSFER SWITCH 1.10.2.1 7, 10, 13, and 16 kW Units if equipped1.13 THE BATTERY Figure 1.10 – Battery Cable ConnectionsDANGER Section 1 — General Information2.2CHECK TRANSFER SWITCH OPERATION 2.1BEFORE INITIAL START-UP2.3ELECTRICAL CHECKS DANGER2.6ADJUSTING THE FUEL REGULATOR 2.4GENERATOR TESTS UNDER LOAD2.5CHECKING AUTOMATIC OPERATION 7KW NATURAL GAS ONLY2.7ENGINE GOVERNOR ADJUSTMENT Figure 2.2 — Engine Governor Adjustment‹2.7.1 7 KW UNITS Figure 2.1 — 7kW Fuel Regulator2.8VOLTAGE REGULATOR ADJUSTMENT Figure 2.3 – Voltage Adjustment PotentiometerTurn to adjust voltage ‹2.7.2 13 KW AND 16 KW UNITS‹3.4.1 TRANSFER TO GENERATOR POWER SOURCE 3.2AUTOMATIC TRANSFER OPERATION3.3SEQUENCE OF AUTOMATIC OPERATION 3.4MANUAL TRANSFER OPERATION3.5SETTING THE EXERCISE TIMER ‹3.4.2 TRANSFER BACK TO UTILITY POWER SOURCEFigure 3.2 – Manual Transfer Switch Operation DANGER‹3.6.1 LOW OIL PRESSURE SWITCH ‹3.6.2 HIGH TEMPERATURE SWITCHHigh Temperature Switches Low Oil Switch‹3.6.6 LOW BATTERY Section 4 — Maintenance4.2CHECKING THE ENGINE OIL LEVEL 4.1 FUSES‹ 4.3.3 OIL & OIL FILTER CHANGE PROCEDURE 4.3CHANGING THE ENGINE OIL‹4.3.1 OIL CHANGE INTERVALS ‹4.3.2 ENGINE OIL RECOMMENDATIONS4.4CHANGING THE ENGINE AIR CLEANER Figure 4.7 — 10kW Engine Air CleanerFigure 4.6 — 7 kW, Engine Air Cleaner Location Air Cleaner4.6BATTERY MAINTENANCE 4.7ADJUSTING GH-410/GT-530/990 VALVE CLEARANCEFigure 4.9 – Setting the Spark Plug Gap Section 4 — MaintenanceFigure 4.10 - Valve Clearance Adjustment 4.8COOLING SYSTEM4.9ATTENTION AFTER SUBMERSION Figure 4.11 – Cooling Vent Locations4.11 OUT OF SERVICE PROCEDURE ‹ 4.11.2 RETURN TO SERVICE‹4.11.1 REMOVAL FROM SERVICE 4.10 CORROSION PROTECTIONbe performed by the nearest Authorized Dealer 4.12 SERVICE SCHEDULESection 4 — Maintenance 5.1TROUBLESHOOTING GUIDE ProblemSection 5 — Troubleshooting CauseAir-cooledGenerators Section 6 — Notes Air-cooledGeneratorsSection 6 — Notes Air-cooledGeneratorsSection 7 — Mounting Dimensions Air-cooledGenerators Drawing No. 0F9424Section 8 — Electrical Data Section 8 — Electrical Data Air-cooledGeneratorsSection 8 — Electrical Data CONTROL PANEL BOXCUSTOMER CONNECTION CLOSEST TO BEARINGSection 8 — Electrical Data Air-cooledGeneratorsENGINE AND ALTERNATOR Section 8 - Electrical DataSection 8 — Electrical Data Air-cooledGeneratorsCONTROL PANEL BOX Section 8 - Electrical DataAir-cooledGenerators Section 8 — Electrical Data Air-cooledGeneratorsENGINE AND ALTERNATOR Section 8 — Electrical DataAir-cooledGenerators 225ASection 8 — Electrical Data Air-cooledGeneratorsSection 8 — Electrical Data Section 9 — Exploded Views and Parts Lists SHEET METAL PAINT/MATERIAL CODE LEGENDAir-cooledGenerators Enclosure – Drawing No. 0F9431-BPART NO. QTY. DESCRIPTION Section 9 - Exploded Views and Parts ListsPART NO. QTY. DESCRIPTION Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists 40 39 27PART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsAir-cooledGenerators Section 9 — Exploded Views and Parts ListsTransfer Switch Assembly – Drawing No. 0F9774-A Section 9 — Exploded Views and Parts Lists Transfer Switch Assembly – Drawing No. 0F9774-AITEM PART NO. QTY. DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTION10kW, GT-530Engine – Drawing No. 0F9429-C- Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators Section 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTION10kW, GT-530Engine – Drawing No. 0F9429-C- Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators Section 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists 2 1 6 1Air-cooledGenerators 7kW, GN-410Engine – Drawing No. 0F9428 - PartSection 9 — Exploded Views and Parts Lists ITEMDESCRIPTION Air-cooledGenerators7kW, GN-410Engine - Drawing No. 0F9428 - Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators Section 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTION7kW, GN-410Engine - Drawing No. 0F9422-B Section 9 - Exploded Views and Parts ListsAir-cooledGenerators Section 9 - Exploded Views and Parts Lists ITEMPART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists ITEMDESCRIPTION ITEM1 8 2 4 Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTION13 & 16kW, GT-990Regulator – Drawing No. 0F9426 Section 9 — Exploded Views and Parts ListsAir-cooledGenerators Section 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTIONYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESSection 10 – Warranty ATTENTION WARRANTY DEPARTMENTEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGSection 10 – Warranty Air-cooledGeneratorsWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWINGSection 10 – Warranty GENERAC POWER SYSTEMS, INC