Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 005241, 005281 Electrical Data, Air-cooledGenerators, Control Panel Box

Models: 005241 005240 005242 005244 005243 005280 005284 005283 005282 005281

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Section 8 — Electrical Data

Air-cooled Generators

Wiring Diagram – 7kW, Single Cylinder – Drawing No. 0F7820

225				224A					CONTROL PANEL BOX
225				224A
224				225A
						224A		225A									CLOSEST TO BEARING
10	9	7	6																BA
10	9	7	6
							1	3										4
																		4
5			1				4	6										0
5			1				7	9										0
				66			7	9	77
				66					77
					224B		A	B	225B											STATOR
N1		TX	N2				A	B												STATOR
N1		TX	N2
224B						14	BCR		0
225B
14										0
										77					4	8	4
										66					0	7	0	2
										66					0	7	0	6	11
13															2	6		6	11
13															2	6
0															6	5			22
0																			22
0							VOLTAGE		11	11					11	4
							VOLTAGE		11	11					11	4
225							REGULATOR		22	22					22	3			77
225									22	22					22	3			77
									4	4									66
224									4	4
224									0	0					66	2			11	44
									0	0					66	2			11	44
N1			N2	13	0	0			6	6					77	1
									2	2				0	0	C2
									4					0	0
									4
									0
									0
																			22	33
0							0
0							0
							N2												44
							N1											11
							N1
13
									4	N2	0	0	0	0
									N1		0		0	0
									N1		0		0

							0	GRD 1
								0
							0
					0
								N2
					4			N1
					23			23
					AUTO			194
					AUTO
			13		15A	15A
			13	F1	15A	15A		11	44
				F1	MANUAL
					MANUAL
					15
					SW1
225	4	0			194		194
224		23			15		15A
					15		15A
					194		239
					194
		239
		15A
			SW2						CB
		1a	SW2
23		1a						240V GENERATOR
23		1	15
0
								OUTPUT TO TRANSFER
		1b						OUTPUT TO TRANSFER
239		1b						SWITCH CONTACTOR
239								SWITCH CONTACTOR
15A
15B		15B

CUSTOMER

CONNECTION

33	23	N1
22	194	N2

NEUTRAL CONNECTION

RELAY COIL

12Vdc TRANSFER

240VAC UTILITY INPUT

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Guardian Technologies 005241, 005281, 005282, 005283, 005284, 005280 Electrical Data, Air-cooledGenerators, Control Panel Box

Contents

C US LISTED Installation and Owner’s ManualDEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY POWER SYSTEMSINTRODUCTION ‹CONTENTS‹OPERATION AND MAINTENANCE ‹HOW TO OBTAIN SERVICESection 5 – Troubleshooting Section 2 – Post Installation Start-upand Adjustments Section 4 – Maintenanceknown to the state of California to cause IMPORTANT SAFETY INSTRUCTIONS GENERAL HAZARDS • This product contains or emits chemicals‹STANDARDS INDEX  ELECTRICAL HAZARDSFIRE HAZARDS EXPLOSION HAZARDSSection 1 — General Information 1.1UNPACKING/INSPECTION1.2PROTECTION SYSTEMS BREAKER FOR BEDROOMSFigure 1.2 – 10kW, V-twin GT-530Engine 1.4THE GENERATORFigure 1.1 – 7kW, Single Cylinder GH-410Engine Figure 1.3 – 13kW and 16kW, V-twin GT-990EngineSection 1 - General Information 1.5SPECIFICATIONS‹ 1.5.1 GENERATOR ‹ 1.5.2 ENGINEDANGER 1.6SYSTEM SET LED1.7FUEL REQUIREMENTS AND RECOMMENDATIONS 1.8FUEL CONSUMPTIONFigure 1.4 – Demand Regulator 1.9RECONFIGURING THE FUEL SYSTEM‹1.9.1 7 KW, 410CC ENGINE ‹1.9.2 10, 13 AND 16KW, V-TWINENGINESFigure 1.6 - 10kW, GT-530Inlet Hose Slid Back 1.10 LOCATION‹1.10.1 GENERATOR Figure 1.5 - 10kW, GT-530Inlet Hose Slid Back1.10.2.1 7, 10, 13, and 16 kW Units if equipped 1.11 BATTERY REQUIREMENTS1.12 BATTERY INSTALLATION ‹1.10.2 TRANSFER SWITCHSection 1 — General Information 1.13 THE BATTERYFigure 1.10 – Battery Cable Connections DANGERDANGER 2.2CHECK TRANSFER SWITCH OPERATION2.1BEFORE INITIAL START-UP 2.3ELECTRICAL CHECKS7KW NATURAL GAS ONLY 2.6ADJUSTING THE FUEL REGULATOR2.4GENERATOR TESTS UNDER LOAD 2.5CHECKING AUTOMATIC OPERATIONFigure 2.1 — 7kW Fuel Regulator 2.7ENGINE GOVERNOR ADJUSTMENTFigure 2.2 — Engine Governor Adjustment ‹2.7.1 7 KW UNITS‹2.7.2 13 KW AND 16 KW UNITS 2.8VOLTAGE REGULATOR ADJUSTMENTFigure 2.3 – Voltage Adjustment Potentiometer Turn to adjust voltage3.4MANUAL TRANSFER OPERATION ‹3.4.1 TRANSFER TO GENERATOR POWER SOURCE3.2AUTOMATIC TRANSFER OPERATION 3.3SEQUENCE OF AUTOMATIC OPERATIONDANGER 3.5SETTING THE EXERCISE TIMER‹3.4.2 TRANSFER BACK TO UTILITY POWER SOURCE Figure 3.2 – Manual Transfer Switch OperationLow Oil Switch ‹3.6.1 LOW OIL PRESSURE SWITCH‹3.6.2 HIGH TEMPERATURE SWITCH High Temperature Switches4.1 FUSES ‹3.6.6 LOW BATTERYSection 4 — Maintenance 4.2CHECKING THE ENGINE OIL LEVEL‹4.3.2 ENGINE OIL RECOMMENDATIONS ‹ 4.3.3 OIL & OIL FILTER CHANGE PROCEDURE4.3CHANGING THE ENGINE OIL ‹4.3.1 OIL CHANGE INTERVALSAir Cleaner 4.4CHANGING THE ENGINE AIR CLEANERFigure 4.7 — 10kW Engine Air Cleaner Figure 4.6 — 7 kW, Engine Air Cleaner LocationSection 4 — Maintenance 4.6BATTERY MAINTENANCE4.7ADJUSTING GH-410/GT-530/990 VALVE CLEARANCE Figure 4.9 – Setting the Spark Plug GapFigure 4.11 – Cooling Vent Locations Figure 4.10 - Valve Clearance Adjustment4.8COOLING SYSTEM 4.9ATTENTION AFTER SUBMERSION4.10 CORROSION PROTECTION 4.11 OUT OF SERVICE PROCEDURE‹ 4.11.2 RETURN TO SERVICE ‹4.11.1 REMOVAL FROM SERVICE4.12 SERVICE SCHEDULE Section 4 — Maintenancebe performed by the nearest Authorized Dealer Cause 5.1TROUBLESHOOTING GUIDEProblem Section 5 — TroubleshootingAir-cooledGenerators Air-cooledGenerators Section 6 — NotesAir-cooledGenerators Section 6 — NotesAir-cooledGenerators Drawing No. 0F9424 Section 7 — Mounting DimensionsSection 8 — Electrical Data Air-cooledGenerators Section 8 — Electrical DataCLOSEST TO BEARING Section 8 — Electrical DataCONTROL PANEL BOX CUSTOMER CONNECTIONAir-cooledGenerators Section 8 — Electrical DataSection 8 - Electrical Data ENGINE AND ALTERNATORAir-cooledGenerators Section 8 — Electrical DataSection 8 - Electrical Data Air-cooledGeneratorsCONTROL PANEL BOX Air-cooledGenerators Section 8 — Electrical Data225A ENGINE AND ALTERNATORSection 8 — Electrical Data Air-cooledGeneratorsAir-cooledGenerators Section 8 — Electrical DataSection 8 — Electrical Data Enclosure – Drawing No. 0F9431-B Section 9 — Exploded Views and Parts ListsSHEET METAL PAINT/MATERIAL CODE LEGEND Air-cooledGeneratorsAir-cooledGenerators PART NO. QTY. DESCRIPTIONSection 9 - Exploded Views and Parts Lists PART NO. QTY. DESCRIPTION40 39 27 Section 9 — Exploded Views and Parts ListsAir-cooledGenerators PART NODESCRIPTION Section 9 — Exploded Views and Parts ListsSection 9 — Exploded Views and Parts Lists Transfer Switch Assembly – Drawing No. 0F9774-AAir-cooledGenerators PART NO. QTY. DESCRIPTION Section 9 — Exploded Views and Parts ListsTransfer Switch Assembly – Drawing No. 0F9774-A ITEMAir-cooledGenerators Section 9 — Exploded Views and Parts ListsDESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOAir-cooledGenerators Section 9 — Exploded Views and Parts ListsDESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOSection 9 — Exploded Views and Parts Lists Air-cooledGenerators10kW, GT-530Engine – Drawing No. 0F9429-C- Part DESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOSection 9 — Exploded Views and Parts Lists Air-cooledGenerators10kW, GT-530Engine – Drawing No. 0F9429-C- Part DESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NO7kW, GN-410Engine – Drawing No. 0F9428 - Part Section 9 — Exploded Views and Parts Lists2 1 6 1 Air-cooledGeneratorsAir-cooledGenerators Section 9 — Exploded Views and Parts ListsITEM DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGenerators7kW, GN-410Engine - Drawing No. 0F9428 - Part DESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOSection 9 - Exploded Views and Parts Lists Air-cooledGenerators7kW, GN-410Engine - Drawing No. 0F9422-B DESCRIPTION Section 9 - Exploded Views and Parts ListsITEM PART NOAir-cooledGenerators Section 9 — Exploded Views and Parts ListsITEM Section 9 — Exploded Views and Parts ListsITEM DESCRIPTIONAir-cooledGenerators 1 8 2 4DESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOSection 9 — Exploded Views and Parts Lists Air-cooledGenerators13 & 16kW, GT-990Regulator – Drawing No. 0F9426 DESCRIPTION Section 9 — Exploded Views and Parts ListsITEM PART NOATTENTION WARRANTY DEPARTMENT YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES Section 10 – WarrantyAir-cooledGenerators EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING Section 10 – WarrantyGENERAC POWER SYSTEMS, INC WARRANTY SCHEDULETHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING Section 10 – Warranty