Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 005240, 005281, 005282, 005283, 005284 Electrical Data, Air-cooledGenerators

Models: 005241 005240 005242 005244 005243 005280 005284 005283 005282 005281

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Section 8 — Electrical Data

Air-cooled Generators

Wiring Diagram – 7kW, Single Cylinder – Drawing No. 0F7820

ENGINE WIRING

DIAGRAM KEY

BA - BRUSH ASSEMBLY

BCR - BATTERY CHARGE RELAY CB - MAIN OUTPUT BREAKER C1 - ENGINE HARNESS

C2 - ALTERNATOR HARNESS FS - FUEL SOLENOID

F1 - FUSE 15 AMP

GRD 1 - GROUND CONNECTIONS IN CONTROL PANEL GRD 2 - GROUND CONNECTIONS AT ENGINE

HTO - HIGH OIL TEMPERATURE SWITCH IC - INLINE CONNECTOR

ICT - INTERCONNECTION TERMINALS IM - IGNITION MODULE

LOP - LOW OIL PRESSURE SWITCH14 SC - STARTER CONTACTOR

SM - STARTER MOTOR SP - SPARK PLUG

SW1 - AUTO / OFF / MANUAL SWITCH SW2 - SET EXERCISE SWITCH

TB - INSULATED TERMINAL BLOCK, 4 TAB

TS - INSULATED TERMINAL STRIP, 4 POSITION

TX - TRANSFORMER, 16 Vac 56 VA & 16 Vac 1 VA (DUAL SEC.)

		3
		2	BATTERY
		1	BATTERY
		1	CHARGER
			CHARGER
			(UTILITY)
14	13		1
14			2
	0		2
	0		224B
			224B
FS			225B
FS
			14
0
			13
			0
0	0		0
		14

TB

224B

225B

14

13

0

0

			14		14													14
			0	7	0
			0	6	0
			18	5	18
SP	IC		85	4	85
SP			85	4	85
	IM		86	3	86
	IM
			13	2	13
	85		56	1	56
			56	1	56
HTO				C1
HTO
	86
	LOP
											CONTROL
							PRINTED CIRCUIT BOARD
	13	0	56
	GRD 2																	L.E.D -
																		L.E.D -
														ALARM INDICATORS
BLACK
																		J1
					1	2	3	4	5	6	7	8	9	10	11	12	13	14
			SC			4		86		56		239		14				0
			SC		15A		23		18		224		85		225		15B
					15A		23		18		224		85		225		15B
																		86
																		85
	RED																	18
	RED																	14
																		14
																		225
			16															224
			16															56
																		56
																		4
-	+																	23
-	+	SM																0
		SM																0
12V																		239
BATTERY																		15A
																		15A
																		15B

CUSTOMER SUPPLIED

0

0

13

86 18

56 85 14

36

Image 38

Guardian Technologies 005240, 005281, 005282, 005283, 005284, 005280, 005243, 005244 Electrical Data, Air-cooledGenerators

Contents

POWER SYSTEMS Installation and Owner’s ManualDEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY C US LISTED‹HOW TO OBTAIN SERVICE ‹CONTENTS‹OPERATION AND MAINTENANCE INTRODUCTIONSection 4 – Maintenance Section 2 – Post Installation Start-upand Adjustments Section 5 – Troubleshooting• This product contains or emits chemicals IMPORTANT SAFETY INSTRUCTIONS GENERAL HAZARDS known to the state of California to causeEXPLOSION HAZARDS  ELECTRICAL HAZARDSFIRE HAZARDS ‹STANDARDS INDEXBREAKER FOR BEDROOMS 1.1UNPACKING/INSPECTION1.2PROTECTION SYSTEMS Section 1 — General InformationFigure 1.3 – 13kW and 16kW, V-twin GT-990Engine 1.4THE GENERATORFigure 1.1 – 7kW, Single Cylinder GH-410Engine Figure 1.2 – 10kW, V-twin GT-530Engine‹ 1.5.2 ENGINE 1.5SPECIFICATIONS‹ 1.5.1 GENERATOR Section 1 - General Information1.8FUEL CONSUMPTION 1.6SYSTEM SET LED1.7FUEL REQUIREMENTS AND RECOMMENDATIONS DANGER‹1.9.2 10, 13 AND 16KW, V-TWINENGINES 1.9RECONFIGURING THE FUEL SYSTEM‹1.9.1 7 KW, 410CC ENGINE Figure 1.4 – Demand RegulatorFigure 1.5 - 10kW, GT-530Inlet Hose Slid Back 1.10 LOCATION‹1.10.1 GENERATOR Figure 1.6 - 10kW, GT-530Inlet Hose Slid Back‹1.10.2 TRANSFER SWITCH 1.11 BATTERY REQUIREMENTS1.12 BATTERY INSTALLATION 1.10.2.1 7, 10, 13, and 16 kW Units if equippedDANGER 1.13 THE BATTERYFigure 1.10 – Battery Cable Connections Section 1 — General Information2.3ELECTRICAL CHECKS 2.2CHECK TRANSFER SWITCH OPERATION2.1BEFORE INITIAL START-UP DANGER2.5CHECKING AUTOMATIC OPERATION 2.6ADJUSTING THE FUEL REGULATOR2.4GENERATOR TESTS UNDER LOAD 7KW NATURAL GAS ONLY‹2.7.1 7 KW UNITS 2.7ENGINE GOVERNOR ADJUSTMENTFigure 2.2 — Engine Governor Adjustment Figure 2.1 — 7kW Fuel RegulatorTurn to adjust voltage 2.8VOLTAGE REGULATOR ADJUSTMENTFigure 2.3 – Voltage Adjustment Potentiometer ‹2.7.2 13 KW AND 16 KW UNITS3.3SEQUENCE OF AUTOMATIC OPERATION ‹3.4.1 TRANSFER TO GENERATOR POWER SOURCE3.2AUTOMATIC TRANSFER OPERATION 3.4MANUAL TRANSFER OPERATIONFigure 3.2 – Manual Transfer Switch Operation 3.5SETTING THE EXERCISE TIMER‹3.4.2 TRANSFER BACK TO UTILITY POWER SOURCE DANGERHigh Temperature Switches ‹3.6.1 LOW OIL PRESSURE SWITCH‹3.6.2 HIGH TEMPERATURE SWITCH Low Oil Switch4.2CHECKING THE ENGINE OIL LEVEL ‹3.6.6 LOW BATTERYSection 4 — Maintenance 4.1 FUSES‹4.3.1 OIL CHANGE INTERVALS ‹ 4.3.3 OIL & OIL FILTER CHANGE PROCEDURE4.3CHANGING THE ENGINE OIL ‹4.3.2 ENGINE OIL RECOMMENDATIONSFigure 4.6 — 7 kW, Engine Air Cleaner Location 4.4CHANGING THE ENGINE AIR CLEANERFigure 4.7 — 10kW Engine Air Cleaner Air CleanerFigure 4.9 – Setting the Spark Plug Gap 4.6BATTERY MAINTENANCE4.7ADJUSTING GH-410/GT-530/990 VALVE CLEARANCE Section 4 — Maintenance4.9ATTENTION AFTER SUBMERSION Figure 4.10 - Valve Clearance Adjustment4.8COOLING SYSTEM Figure 4.11 – Cooling Vent Locations‹4.11.1 REMOVAL FROM SERVICE 4.11 OUT OF SERVICE PROCEDURE‹ 4.11.2 RETURN TO SERVICE 4.10 CORROSION PROTECTIONbe performed by the nearest Authorized Dealer 4.12 SERVICE SCHEDULESection 4 — Maintenance Section 5 — Troubleshooting 5.1TROUBLESHOOTING GUIDEProblem CauseAir-cooledGenerators Section 6 — Notes Air-cooledGeneratorsSection 6 — Notes Air-cooledGeneratorsSection 7 — Mounting Dimensions Air-cooledGenerators Drawing No. 0F9424Section 8 — Electrical Data Section 8 — Electrical Data Air-cooledGeneratorsCUSTOMER CONNECTION Section 8 — Electrical DataCONTROL PANEL BOX CLOSEST TO BEARINGSection 8 — Electrical Data Air-cooledGeneratorsENGINE AND ALTERNATOR Section 8 - Electrical DataSection 8 — Electrical Data Air-cooledGeneratorsCONTROL PANEL BOX Section 8 - Electrical DataAir-cooledGenerators Section 8 — Electrical Data Air-cooledGeneratorsAir-cooledGenerators ENGINE AND ALTERNATORSection 8 — Electrical Data 225ASection 8 — Electrical Data Air-cooledGeneratorsSection 8 — Electrical Data Air-cooledGenerators Section 9 — Exploded Views and Parts ListsSHEET METAL PAINT/MATERIAL CODE LEGEND Enclosure – Drawing No. 0F9431-BPART NO. QTY. DESCRIPTION PART NO. QTY. DESCRIPTIONSection 9 - Exploded Views and Parts Lists Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists 40 39 27Section 9 — Exploded Views and Parts Lists PART NODESCRIPTION Air-cooledGeneratorsAir-cooledGenerators Section 9 — Exploded Views and Parts ListsTransfer Switch Assembly – Drawing No. 0F9774-A ITEM Section 9 — Exploded Views and Parts ListsTransfer Switch Assembly – Drawing No. 0F9774-A PART NO. QTY. DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsPART NO Section 9 — Exploded Views and Parts ListsITEM DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsPART NO Section 9 — Exploded Views and Parts ListsITEM DESCRIPTION10kW, GT-530Engine – Drawing No. 0F9429-C- Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators PART NO Section 9 — Exploded Views and Parts ListsITEM DESCRIPTION10kW, GT-530Engine – Drawing No. 0F9429-C- Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators PART NO Section 9 — Exploded Views and Parts ListsITEM DESCRIPTIONAir-cooledGenerators Section 9 — Exploded Views and Parts Lists2 1 6 1 7kW, GN-410Engine – Drawing No. 0F9428 - PartDESCRIPTION Section 9 — Exploded Views and Parts ListsITEM Air-cooledGenerators7kW, GN-410Engine - Drawing No. 0F9428 - Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators PART NO Section 9 — Exploded Views and Parts ListsITEM DESCRIPTION7kW, GN-410Engine - Drawing No. 0F9422-B Section 9 - Exploded Views and Parts ListsAir-cooledGenerators PART NO Section 9 - Exploded Views and Parts ListsITEM DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsDESCRIPTION Section 9 — Exploded Views and Parts ListsITEM ITEM1 8 2 4 Air-cooledGeneratorsPART NO Section 9 — Exploded Views and Parts ListsITEM DESCRIPTION13 & 16kW, GT-990Regulator – Drawing No. 0F9426 Section 9 — Exploded Views and Parts ListsAir-cooledGenerators PART NO Section 9 — Exploded Views and Parts ListsITEM DESCRIPTIONSection 10 – Warranty YOUR WARRANTY RIGHTS AND OBLIGATIONSPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES ATTENTION WARRANTY DEPARTMENTSection 10 – Warranty EMISSION CONTROL SYSTEM WARRANTYEMISSION RELATED PARTS INCLUDE THE FOLLOWING Air-cooledGeneratorsSection 10 – Warranty WARRANTY SCHEDULETHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING GENERAC POWER SYSTEMS, INC