Miller Electric Metro 250D manual Connecting to Weld Output Terminals, Selecting Weld Cable Sizes

Models: Metro 250D

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4.4Connecting to Weld Output Terminals

Ref. ST-158 936-D / Ref. ST-175 918-C

1 Positive (+) Weld Output

 

Tools Needed:

Terminal

 

 

3/4 in

2 Negative (−) Weld Output

 

 

 

Terminal

 

 

For Direct Current Electrode Positi-

 

 

ve (DCEP), connect work cable to

 

 

Negative (−) terminal and electrode

 

 

cable (Stick) or torch cable (TIG) to

 

 

Positive (+) terminal.

 

 

For Direct Current Electrode Nega-

 

 

tive (DCEN), reverse cable con-

1

2

nections.

 

 

If unit has optional polarity switch, connect work cable to Work terminal and electrode or torch cable to electrode terminal.

4.5Selecting Weld Cable Sizes

 

 

 

Total Cable (Copper) Length in Weld Circuit Not Exceeding

 

 

 

 

 

 

 

 

 

 

 

 

Welding

100 ft (30 m) or Less

 

150 ft

200 ft

250 ft

300 ft

350 ft

400 ft

 

(45 m)

(60 m)

(70 m)

(90 m)

(105 m)

(120 m)

Amperes

 

 

 

 

 

 

 

 

 

 

 

 

 

10 − 60%

60 − 100% Duty

 

 

10 − 100% Duty Cycle

 

 

 

Duty Cycle

Cycle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

100

4

4

 

4

3

2

1

1/0

1/0

 

 

 

 

 

 

 

 

 

 

150

3

3

 

2

1

1/0

2/0

3/0

3/0

 

 

 

 

 

 

 

 

 

 

200

3

2

 

1

1/0

2/0

3/0

4/0

4/0

 

 

 

 

 

 

 

 

 

 

250

2

1

 

1/0

2/0

3/0

4/0

2-2/0

2-2/0

 

 

 

 

 

 

 

 

 

 

300

1

1/0

 

2/0

3/0

4/0

2-2/0

2-3/0

2-3/0

 

 

 

 

 

 

 

 

 

 

350

1/0

2/0

 

3/0

4/0

2-2/0

2-3/0

2-3/0

2-4/0

 

 

 

 

 

 

 

 

 

 

400

1/0

2/0

 

3/0

4/0

2-2/0

2-3/0

2-4/0

2-4/0

Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere.

S-0007-D

OM-402

19

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Miller Electric Metro 250D manual Connecting to Weld Output Terminals, Selecting Weld Cable Sizes, 100 ft 30 m or Less