Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 005240, 005281, 005282 1.5SPECIFICATIONS, ‹ 1.5.1 GENERATOR, ‹ 1.5.2 ENGINE

Models: 005241 005240 005242 005244 005243 005280 005284 005283 005282 005281

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Section 1 — General Information

Air-cooled Generators

1.5SPECIFICATIONS

1.5.1 GENERATOR

Model		05240 & 05280	05241 & 05281	05242 & 05282	05243 & 05244
					05283 & 05284
Rated Max. Continuous		6,000 NG/7,000 LP	9,000 NG/10,000 LP	13,000 NG/13,000 LP	15,000 NG/16,000 LP
	Power Capacity (Watts*)
Rated Voltage		120/240	120/240	120/240	120/240
Rated Max. Continuous
	Load Current (Amps)
	120 Volts**	50.0 NG/58.3 LP	75.0 NG/83.3 LP	108.3 NG/108.3 LP	125 NG/133.3 LP
	240 Volts	25.0 NG/29.2 LP	37.5 NG/41.7 LP	54.1 NG/54.1 LP	52.5 NG/66.6 LP
Main Line Circuit Breaker		30 Amp	45 Amp	55 Amp	65 Amp
Circuits***
	50A, 240V	-	-	-	1
	40A, 240V	-	-	1	1
	30A, 240V	1	1	1	-
	20A, 240V	-	1	-	1
	20A, 120V	1	3	3	5
	15A, 120V	5	3	5	5
Phase		1	1	1	1
Number of Rotor Poles		2	2	2	2
Rated AC Frequency		60 Hz	60 Hz	60 Hz	60 Hz
Power Factor		1	1	1	1
Recommended Air Filter		Part # 0C8127	Part # 0E9581	Part # 0C8127	Part # 0C8127
Battery Requirement		Group 26	Group 26	Group 26	Group 26
		12 Volts and	12 Volts and	12 Volts and	12 Volts and
		350 Cold-cranking	525 Cold-cranking	525 Cold-cranking	525 Cold-cranking
		Amperes Minimum	Amperes Minimum	Amperes Minimum	Amperes Minimum
Battery Warming Blanket			0F6148DSRV
Weight (Unit Only)		336 Pounds	375 Pounds	425.5 Pounds	445 & 414 Pounds
Enclosure					Steel/Aluminum
Normal Operating Range			-20°F (-28.8°C) to 104°F (40°C)

*Maximum wattage and current are subject to and limited by such factors as fuel Btu content, ambient temperature, altitude, engine power and condition, etc. Maximum power decreases about 3.5 percent for each 1,000 feet above sea level; and also will decrease about 1 percent for each 6° C (10° F) above 16° C (60° F) ambient temperature.

**Load current values shown for 120 volts are maximum TOTAL values for two separate circuits. The maximum current in each circuit must not exceed the value stated for 240 volts.

***Circuits to be moved must be protected by same size breaker. For example, a 15 amp circuit in main panel must be a 15 amp circuit in transfer switch.

1.5.2 ENGINE
Model		05240 & 05280		05241 & 05281		05242 & 05282		05243 & 05244
								05283 & 05284
Type of Engine		GH-410		GT-530		GT-990		GT-990
Number of Cylinders		1		2		2		2
Rated Horsepower		14.5 @ 3,600 rpm		18 @ 3,600 rpm		30 @ 3,600 rpm		30 @ 3,600 rpm
Displacement		410cc		530cc		992cc		992cc
Cylinder Block		Aluminum w/Cast		Aluminum w/Cast		Aluminum w/Cast		Aluminum w/Cast
		Iron Sleeve		Iron Sleeve		Iron Sleeve		Iron Sleeve
Valve Arrangement		Overhead Valves		Overhead Valves		Overhead Valves		Overhead Valves
Ignition System		Solid-state w/Magneto		Solid-state w/Magneto		Solid-state w/Magneto		Solid-state w/Magneto
Recommended Spark Plug		RC14YC		BPR6HS		RC12YC		RC12YC
Spark Plug Gap		0.76 mm (0.030 inch)		0.76 mm (0.030 inch)		1.02 mm (0.040 inch)		1.02 mm (0.040 inch)
Compression Ratio		8.6:1		9.5:1		9.5:1		9.5:1
Starter		12 Vdc		12 Vdc		12 Vdc		12 Vdc
Oil Capacity Including Filter		Approx. 1.5 Qts		Approx. 1.7 Qts		Approx. 1.7 Qts		Approx. 1.7 Qts
Recommended Oil Filter		Part # 070185B		Part # 070185B		Part # 070185B		Part # 070185B
Recommended Air Filter		Part # 0C8127		Part # 0E9581		Part # 0C8127		Part # 0C8127
Operating RPM		3,600		3,600		3,600		3,600
Operating RPM		3,600		3,600		3,600		3,600

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Guardian Technologies 005240, 005281, 005282 1.5SPECIFICATIONS, ‹ 1.5.1 GENERATOR, ‹ 1.5.2 ENGINE, General Information

Contents

Installation and Owner’s Manual DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLYPOWER SYSTEMS C US LISTED‹CONTENTS ‹OPERATION AND MAINTENANCE‹HOW TO OBTAIN SERVICE INTRODUCTIONSection 2 – Post Installation Start-up and AdjustmentsSection 4 – Maintenance Section 5 – TroubleshootingIMPORTANT SAFETY INSTRUCTIONS  GENERAL HAZARDS• This product contains or emits chemicals known to the state of California to cause ELECTRICAL HAZARDS FIRE HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX1.1UNPACKING/INSPECTION 1.2PROTECTION SYSTEMSBREAKER FOR BEDROOMS Section 1 — General Information1.4THE GENERATOR Figure 1.1 – 7kW, Single Cylinder GH-410EngineFigure 1.3 – 13kW and 16kW, V-twin GT-990Engine Figure 1.2 – 10kW, V-twin GT-530Engine1.5SPECIFICATIONS ‹ 1.5.1 GENERATOR‹ 1.5.2 ENGINE Section 1 - General Information1.6SYSTEM SET LED 1.7FUEL REQUIREMENTS AND RECOMMENDATIONS1.8FUEL CONSUMPTION DANGER1.9RECONFIGURING THE FUEL SYSTEM ‹1.9.1 7 KW, 410CC ENGINE‹1.9.2 10, 13 AND 16KW, V-TWINENGINES Figure 1.4 – Demand Regulator1.10 LOCATION ‹1.10.1 GENERATORFigure 1.5 - 10kW, GT-530Inlet Hose Slid Back Figure 1.6 - 10kW, GT-530Inlet Hose Slid Back1.11 BATTERY REQUIREMENTS 1.12 BATTERY INSTALLATION‹1.10.2 TRANSFER SWITCH 1.10.2.1 7, 10, 13, and 16 kW Units if equipped1.13 THE BATTERY Figure 1.10 – Battery Cable ConnectionsDANGER Section 1 — General Information2.2CHECK TRANSFER SWITCH OPERATION 2.1BEFORE INITIAL START-UP2.3ELECTRICAL CHECKS DANGER2.6ADJUSTING THE FUEL REGULATOR 2.4GENERATOR TESTS UNDER LOAD2.5CHECKING AUTOMATIC OPERATION 7KW NATURAL GAS ONLY2.7ENGINE GOVERNOR ADJUSTMENT Figure 2.2 — Engine Governor Adjustment‹2.7.1 7 KW UNITS Figure 2.1 — 7kW Fuel Regulator2.8VOLTAGE REGULATOR ADJUSTMENT Figure 2.3 – Voltage Adjustment PotentiometerTurn to adjust voltage ‹2.7.2 13 KW AND 16 KW UNITS‹3.4.1 TRANSFER TO GENERATOR POWER SOURCE 3.2AUTOMATIC TRANSFER OPERATION3.3SEQUENCE OF AUTOMATIC OPERATION 3.4MANUAL TRANSFER OPERATION3.5SETTING THE EXERCISE TIMER ‹3.4.2 TRANSFER BACK TO UTILITY POWER SOURCEFigure 3.2 – Manual Transfer Switch Operation DANGER‹3.6.1 LOW OIL PRESSURE SWITCH ‹3.6.2 HIGH TEMPERATURE SWITCHHigh Temperature Switches Low Oil Switch‹3.6.6 LOW BATTERY Section 4 — Maintenance4.2CHECKING THE ENGINE OIL LEVEL 4.1 FUSES‹ 4.3.3 OIL & OIL FILTER CHANGE PROCEDURE 4.3CHANGING THE ENGINE OIL‹4.3.1 OIL CHANGE INTERVALS ‹4.3.2 ENGINE OIL RECOMMENDATIONS4.4CHANGING THE ENGINE AIR CLEANER Figure 4.7 — 10kW Engine Air CleanerFigure 4.6 — 7 kW, Engine Air Cleaner Location Air Cleaner4.6BATTERY MAINTENANCE 4.7ADJUSTING GH-410/GT-530/990 VALVE CLEARANCEFigure 4.9 – Setting the Spark Plug Gap Section 4 — MaintenanceFigure 4.10 - Valve Clearance Adjustment 4.8COOLING SYSTEM4.9ATTENTION AFTER SUBMERSION Figure 4.11 – Cooling Vent Locations4.11 OUT OF SERVICE PROCEDURE ‹ 4.11.2 RETURN TO SERVICE‹4.11.1 REMOVAL FROM SERVICE 4.10 CORROSION PROTECTIONbe performed by the nearest Authorized Dealer 4.12 SERVICE SCHEDULESection 4 — Maintenance 5.1TROUBLESHOOTING GUIDE ProblemSection 5 — Troubleshooting CauseAir-cooledGenerators Section 6 — Notes Air-cooledGeneratorsSection 6 — Notes Air-cooledGeneratorsSection 7 — Mounting Dimensions Air-cooledGenerators Drawing No. 0F9424Section 8 — Electrical Data Section 8 — Electrical Data Air-cooledGeneratorsSection 8 — Electrical Data CONTROL PANEL BOXCUSTOMER CONNECTION CLOSEST TO BEARINGSection 8 — Electrical Data Air-cooledGeneratorsENGINE AND ALTERNATOR Section 8 - Electrical DataSection 8 — Electrical Data Air-cooledGeneratorsCONTROL PANEL BOX Section 8 - Electrical DataAir-cooledGenerators Section 8 — Electrical Data Air-cooledGeneratorsENGINE AND ALTERNATOR Section 8 — Electrical DataAir-cooledGenerators 225ASection 8 — Electrical Data Air-cooledGeneratorsSection 8 — Electrical Data Section 9 — Exploded Views and Parts Lists SHEET METAL PAINT/MATERIAL CODE LEGENDAir-cooledGenerators Enclosure – Drawing No. 0F9431-BPART NO. QTY. DESCRIPTION Section 9 - Exploded Views and Parts ListsPART NO. QTY. DESCRIPTION Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists 40 39 27PART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsAir-cooledGenerators Section 9 — Exploded Views and Parts ListsTransfer Switch Assembly – Drawing No. 0F9774-A Section 9 — Exploded Views and Parts Lists Transfer Switch Assembly – Drawing No. 0F9774-AITEM PART NO. QTY. DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTION10kW, GT-530Engine – Drawing No. 0F9429-C- Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators Section 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTION10kW, GT-530Engine – Drawing No. 0F9429-C- Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators Section 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists 2 1 6 1Air-cooledGenerators 7kW, GN-410Engine – Drawing No. 0F9428 - PartSection 9 — Exploded Views and Parts Lists ITEMDESCRIPTION Air-cooledGenerators7kW, GN-410Engine - Drawing No. 0F9428 - Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators Section 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTION7kW, GN-410Engine - Drawing No. 0F9422-B Section 9 - Exploded Views and Parts ListsAir-cooledGenerators Section 9 - Exploded Views and Parts Lists ITEMPART NO DESCRIPTIONSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists ITEMDESCRIPTION ITEM1 8 2 4 Air-cooledGeneratorsSection 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTION13 & 16kW, GT-990Regulator – Drawing No. 0F9426 Section 9 — Exploded Views and Parts ListsAir-cooledGenerators Section 9 — Exploded Views and Parts Lists ITEMPART NO DESCRIPTIONYOUR WARRANTY RIGHTS AND OBLIGATIONS PURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIESSection 10 – Warranty ATTENTION WARRANTY DEPARTMENTEMISSION CONTROL SYSTEM WARRANTY EMISSION RELATED PARTS INCLUDE THE FOLLOWINGSection 10 – Warranty Air-cooledGeneratorsWARRANTY SCHEDULE THIS WARRANTY SHALL NOT APPLY TO THE FOLLOWINGSection 10 – Warranty GENERAC POWER SYSTEMS, INC