Manuals / Guardian Technologies / Lawn and Garden / Portable Generator

Guardian Technologies 005241, 005281, 005282, 005283, 005284, 005280, 005243 Air-cooledGenerators

Models: 005241 005240 005242 005244 005243 005280 005284 005283 005282 005281

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Section 6 — Notes

Air-cooled Generators

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Guardian Technologies 005241, 005281, 005282, 005283, 005284, 005280, 005243, 005244, 005242, 005240 Air-cooledGenerators

Contents

DEADLY EXHAUST FUMES. OUTDOOR INSTALLATION ONLY Installation and Owner’s ManualPOWER SYSTEMS C US LISTED‹OPERATION AND MAINTENANCE ‹CONTENTS‹HOW TO OBTAIN SERVICE INTRODUCTIONand Adjustments Section 2 – Post Installation Start-upSection 4 – Maintenance Section 5 – Troubleshooting GENERAL HAZARDS IMPORTANT SAFETY INSTRUCTIONS• This product contains or emits chemicals known to the state of California to causeFIRE HAZARDS  ELECTRICAL HAZARDSEXPLOSION HAZARDS ‹STANDARDS INDEX1.2PROTECTION SYSTEMS 1.1UNPACKING/INSPECTIONBREAKER FOR BEDROOMS Section 1 — General InformationFigure 1.1 – 7kW, Single Cylinder GH-410Engine 1.4THE GENERATORFigure 1.3 – 13kW and 16kW, V-twin GT-990Engine Figure 1.2 – 10kW, V-twin GT-530Engine‹ 1.5.1 GENERATOR 1.5SPECIFICATIONS‹ 1.5.2 ENGINE Section 1 - General Information1.7FUEL REQUIREMENTS AND RECOMMENDATIONS 1.6SYSTEM SET LED1.8FUEL CONSUMPTION DANGER‹1.9.1 7 KW, 410CC ENGINE 1.9RECONFIGURING THE FUEL SYSTEM‹1.9.2 10, 13 AND 16KW, V-TWINENGINES Figure 1.4 – Demand Regulator‹1.10.1 GENERATOR 1.10 LOCATIONFigure 1.5 - 10kW, GT-530Inlet Hose Slid Back Figure 1.6 - 10kW, GT-530Inlet Hose Slid Back1.12 BATTERY INSTALLATION 1.11 BATTERY REQUIREMENTS‹1.10.2 TRANSFER SWITCH 1.10.2.1 7, 10, 13, and 16 kW Units if equippedFigure 1.10 – Battery Cable Connections 1.13 THE BATTERYDANGER Section 1 — General Information2.1BEFORE INITIAL START-UP 2.2CHECK TRANSFER SWITCH OPERATION2.3ELECTRICAL CHECKS DANGER2.4GENERATOR TESTS UNDER LOAD 2.6ADJUSTING THE FUEL REGULATOR2.5CHECKING AUTOMATIC OPERATION 7KW NATURAL GAS ONLYFigure 2.2 — Engine Governor Adjustment 2.7ENGINE GOVERNOR ADJUSTMENT‹2.7.1 7 KW UNITS Figure 2.1 — 7kW Fuel RegulatorFigure 2.3 – Voltage Adjustment Potentiometer 2.8VOLTAGE REGULATOR ADJUSTMENTTurn to adjust voltage ‹2.7.2 13 KW AND 16 KW UNITS3.2AUTOMATIC TRANSFER OPERATION ‹3.4.1 TRANSFER TO GENERATOR POWER SOURCE3.3SEQUENCE OF AUTOMATIC OPERATION 3.4MANUAL TRANSFER OPERATION‹3.4.2 TRANSFER BACK TO UTILITY POWER SOURCE 3.5SETTING THE EXERCISE TIMERFigure 3.2 – Manual Transfer Switch Operation DANGER‹3.6.2 HIGH TEMPERATURE SWITCH ‹3.6.1 LOW OIL PRESSURE SWITCHHigh Temperature Switches Low Oil SwitchSection 4 — Maintenance ‹3.6.6 LOW BATTERY4.2CHECKING THE ENGINE OIL LEVEL 4.1 FUSES4.3CHANGING THE ENGINE OIL ‹ 4.3.3 OIL & OIL FILTER CHANGE PROCEDURE‹4.3.1 OIL CHANGE INTERVALS ‹4.3.2 ENGINE OIL RECOMMENDATIONSFigure 4.7 — 10kW Engine Air Cleaner 4.4CHANGING THE ENGINE AIR CLEANERFigure 4.6 — 7 kW, Engine Air Cleaner Location Air Cleaner4.7ADJUSTING GH-410/GT-530/990 VALVE CLEARANCE 4.6BATTERY MAINTENANCEFigure 4.9 – Setting the Spark Plug Gap Section 4 — Maintenance4.8COOLING SYSTEM Figure 4.10 - Valve Clearance Adjustment4.9ATTENTION AFTER SUBMERSION Figure 4.11 – Cooling Vent Locations‹ 4.11.2 RETURN TO SERVICE 4.11 OUT OF SERVICE PROCEDURE‹4.11.1 REMOVAL FROM SERVICE 4.10 CORROSION PROTECTIONbe performed by the nearest Authorized Dealer 4.12 SERVICE SCHEDULESection 4 — Maintenance Problem 5.1TROUBLESHOOTING GUIDESection 5 — Troubleshooting CauseAir-cooledGenerators Air-cooledGenerators Section 6 — NotesAir-cooledGenerators Section 6 — NotesAir-cooledGenerators Drawing No. 0F9424 Section 7 — Mounting DimensionsSection 8 — Electrical Data Air-cooledGenerators Section 8 — Electrical DataCONTROL PANEL BOX Section 8 — Electrical DataCUSTOMER CONNECTION CLOSEST TO BEARINGAir-cooledGenerators Section 8 — Electrical DataSection 8 - Electrical Data ENGINE AND ALTERNATORAir-cooledGenerators Section 8 — Electrical DataCONTROL PANEL BOX Section 8 - Electrical DataAir-cooledGenerators Air-cooledGenerators Section 8 — Electrical DataSection 8 — Electrical Data ENGINE AND ALTERNATORAir-cooledGenerators 225AAir-cooledGenerators Section 8 — Electrical DataSection 8 — Electrical Data SHEET METAL PAINT/MATERIAL CODE LEGEND Section 9 — Exploded Views and Parts ListsAir-cooledGenerators Enclosure – Drawing No. 0F9431-BSection 9 - Exploded Views and Parts Lists PART NO. QTY. DESCRIPTIONPART NO. QTY. DESCRIPTION Air-cooledGenerators40 39 27 Section 9 — Exploded Views and Parts ListsDESCRIPTION PART NOSection 9 — Exploded Views and Parts Lists Air-cooledGeneratorsAir-cooledGenerators Section 9 — Exploded Views and Parts ListsTransfer Switch Assembly – Drawing No. 0F9774-A Transfer Switch Assembly – Drawing No. 0F9774-A Section 9 — Exploded Views and Parts ListsITEM PART NO. QTY. DESCRIPTIONAir-cooledGenerators Section 9 — Exploded Views and Parts ListsITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTIONAir-cooledGenerators Section 9 — Exploded Views and Parts ListsITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTION10kW, GT-530Engine – Drawing No. 0F9429-C- Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators ITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTION10kW, GT-530Engine – Drawing No. 0F9429-C- Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators ITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTION2 1 6 1 Section 9 — Exploded Views and Parts ListsAir-cooledGenerators 7kW, GN-410Engine – Drawing No. 0F9428 - PartITEM Section 9 — Exploded Views and Parts ListsDESCRIPTION Air-cooledGenerators7kW, GN-410Engine - Drawing No. 0F9428 - Part Section 9 — Exploded Views and Parts ListsAir-cooledGenerators ITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTION7kW, GN-410Engine - Drawing No. 0F9422-B Section 9 - Exploded Views and Parts ListsAir-cooledGenerators ITEM Section 9 - Exploded Views and Parts ListsPART NO DESCRIPTIONAir-cooledGenerators Section 9 — Exploded Views and Parts ListsITEM Section 9 — Exploded Views and Parts ListsDESCRIPTION ITEMAir-cooledGenerators 1 8 2 4ITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTION13 & 16kW, GT-990Regulator – Drawing No. 0F9426 Section 9 — Exploded Views and Parts ListsAir-cooledGenerators ITEM Section 9 — Exploded Views and Parts ListsPART NO DESCRIPTIONPURCHASER’S/OWNER’S WARRANTY RESPONSIBILITIES YOUR WARRANTY RIGHTS AND OBLIGATIONSSection 10 – Warranty ATTENTION WARRANTY DEPARTMENTEMISSION RELATED PARTS INCLUDE THE FOLLOWING EMISSION CONTROL SYSTEM WARRANTYSection 10 – Warranty Air-cooledGeneratorsTHIS WARRANTY SHALL NOT APPLY TO THE FOLLOWING WARRANTY SCHEDULESection 10 – Warranty GENERAC POWER SYSTEMS, INC