Section 8
ASSEMBLY
MAJOR DISASSEMBLY
ENCLOSURE/ PANEL REMOVAL:
Using a
STATOR/ROTOR/ENGINE REMOVAL:
After the panel assemblies are removed, the tech will have full access to the components of the unit for easier removal.
STATOR:
1.Remove the front belt tensioner by using a ¾" socket and wrench.
2.Loosen bolt and nut and remove.
3.Use a
4.Remove the rear and front belts.
5.Remove the two screws mounting the electric fuel pump to the bottom frame by using a
6.Disconnect the wiring harness from the fuel pump.
7.Remove air filter and rubber hose from the metal cross mem- ber frame by using a flat tip screwdriver.
8.Place a block of wood under the rear of the engine for support.
Figure 8-1. – Block of Wood Under Rear of Engine
9.Remove the two bolts that mount the rear cross member frame to the bottom frame through the rubber mount.
10.Remove the four bolts that mount the engine to the cross member.
11.Remove the two hold down bolts mounting the brush assem- bly to the
12.Remove Wire 55 going to the battery charge resistor right below the stator.
13.Using a
14.Using a rubber mallet, tap off the
15.Remove the stator (be careful, not to hit the battery charge resistor).
ROTOR:
1.Use a prybar to stabilize the rotor pulley and loosen from rotor bolt.
2.Using a rubber mallet, tap off the rotor pulley.
3.Remove the rotor.
The front bearing carrier is now available for removal as well.
ENGINE:
In order for the engine to be removed, the flywheel will need to be removed first.
1.Using a prybar, stabilize the flywheel and remove the 6 bolts mounting the flywheel to the engine.
2.Remove flywheel.
3.Remove rubber fuel lines mounting to the top of the fuel injec- tor pump.
Figure 8-2. – Using Prybar to Stabilize Flywheel
CAUTION! Fuel is hazardous.
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