Guardian Technologies 4270 Brush Holder, Excitation Circuit Components, Battery Charge Components

Models: 4270

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Figure 2-2. – Stator Output Leads

Section 2

MAJOR GENERATOR COMPONENTS

3.Two excitation winding output leads (No. 2 and 6). These leads deliver unregulated excitation current to the voltage regulator.

4.Three (3) battery charge output leads (No. 55, 66 and 77).

2 BRUSH HOLDERFigure 2-4. – Battery Charge Circuit 6 EXCITATION CIRCUIT COMPONENTSFigure 2-3. – Brush Holder

11 BATTERY CHARGE COMPONENTSFigure 2-5. – Schematic: Excitation CircuitManual backgroundManual background 11

22

22

33

44

55 Manual backgroundManual background

66 Manual backgroundManual background 77 Manual backgroundManual background

Leads 2 & 6 =Stator Excitation Winding Leads 11 & 22 = Voltage Sensing Leads Leads 11 & 22, 33 & 44 = AC Power Windings Leads 55, 66, 77 = Battery Charge Windings

Figure 2-2. – Stator Output Leads

BRUSH HOLDER

The brush holder is retained in the rear bearing carri- er by two M5 screws. It retains two brushes, which contact the Rotor slip rings and allow current flow from stationary parts to the revolving Rotor. The posi- tive (+) brush is located nearest the Rotor bearing.

TO ENGINE

CONTROLLER

CIRCUIT BOARD

BCR

TO BATTERY

66

15

77

66

BATTERY CHARGE WINDING

55

R1

Manual background 0N

BCR = Battery Charge Rectifier

R1 = One Ohm, 25 Watt Resistor

Figure 2-4. – Battery Charge Circuit

EXCITATION CIRCUIT COMPONENTS

GENERAL:

During operation, the Rotor's magnetic field induces a voltage and current flow into the Stator excitation winding. The resultant AC output is delivered to a voltage regulator via an excitation circuit breaker (CB2).

POWER WINDING

22S11S

ELECTRONIC

0K

VOLTAGE

REGULATOR

BRUSHES

Figure 2-3. – Brush Holder

BATTERY CHARGE COMPONENTS

The Stator incorporates dual battery charge windings. A battery charge rectifier (BCR) changes the AC out- put of these windings to direct current (DC). Battery charge winding output is delivered to the unit battery via the rectifier, a 14 amp fuse and Wire No. 15. A one ohm, 25 watt resistor is connected in series with the grounded side of the circuit.

2A

CB2

4

26

DPE WINDING

Manual background 0F Manual backgroundManual backgroundManual backgroundManual background 4 FIELD

Figure 2-5. – Schematic: Excitation Circuit

EXCITATION CIRCUIT BREAKER:

The excitation circuit breaker (CB2) is self-resetting and cannot be reset manually. Should the breaker open for any reason, excitation current flow to the Rotor is lost. The unit’s AC output voltage will then drop to a value equal to the Rotor's residual magnet- ism (about 7-12 VAC).

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Guardian Technologies 4270 manual Excitation Circuit Components, Battery Charge Components, 3. - Brush Holder