Installation and Operations Manual

 

 

 

SERVICE DIAGNOSIS CHART

 

 

Symptom

 

Cause

 

Remedy

 

 

 

 

 

Compressor

1.

Motor Line open

1.

Close starter or disconnect switch

Does Not Run

2.

Fuse blown

2.

Replace fuse

 

3.

Tripped overload

3.

See electrical section

 

4.

Control contacts dirty or jammed in open position

4.

Repair or replace

 

5.

Piston seized

5.

Remove motor-compressor head, look for broken valve

 

 

 

 

and jammed parts

 

6.

Frozen compressor or motor bearings

6.

Repair or replace

 

 

 

 

 

Unit Short

1.

Control differential set too close

1.

Widen differential

Cycles

2.

Discharge valve leaking

2.

Replace valve plate

 

3.

Motor compressor

3.

Check for high head pressure, tight bearings, seized

 

 

 

 

pistons, clogged air-cooled condenser

 

4.

Refrigerant shortage

4.

Repair leak and recharge

 

5.

Refrigerant over charge

5.

Remove some refrigerant

 

6.

Cycling on high pres. cutout

6.

Check condenser / or non condensable in system

 

 

 

 

 

Compressor

1.

Improperly wired

1.

Check wiring against diagram

Will Not Start -

2.

Low voltage

2.

Check main line voltage - determine location of voltage

Hums

 

 

 

 

 

 

drop

Intermittently

3.

Relay contacts not closing

3.

Check my operating manually. Replace relay if defective

 

 

 

 

 

4.

Open circuit in start-winding

4.

Check stator leads. If leads are all right, replace stator

 

Check stator. If leads are all right, replace stator

 

5.

Stator winding grounded

5.

 

Eliminate cause of excessive pressure

 

6.

High discharge pressure

6.

 

Check oil level. Correct binding

 

7.

Tight compressor

7.

 

 

 

 

 

 

 

Unit Operates

1.

Control contacts sticking in closed position

1.

Clean points or replace control

Long Or

2.

Insufficient refrigerant in system

2.

Check for leaks. Repair and add charge

Continuously

3.

Dirty condenser

3.

Clean condenser

 

4.

Air or non-condensables in system

4.

Purge high point in system

 

5.

Compressor inefficient

5.

Check valves and pistons

 

6.

Improper wiring

6.

Check wiring and correct if necessary

 

 

 

 

 

Fixture

1.

Insufficient refrigerant in system

1.

Check for leaks. Repair and add charge

Temperature

2.

Control set too high

2.

Reset control

Too High

3.

Control wiring loose

3.

Check wiring to control

 

4.

Expansion valve or strainer plugged

4.

Clean or replace

 

5.

Compressor inefficient

5.

Check valves and pistons

 

6.

Expansion valve set too high

6.

Lower setting

 

7.

Iced or dirty coil

7.

Defrost or clean coil

 

8.

Unit too small

8.

Add unit or replace

 

9.

Clogged or small refrigerant lines

9.

Clear line or increase line size

 

10.

Oil logged in system

10.

Remove excessive oil, check refrigerant charge

 

 

 

 

 

High

1.

Refrigerant overcharge

1.

Remove the excess

Discharge

2.

Non-condensables in system

2.

Remove the non-condensables

Pressure

3.

Dirty condenser coil

3.

Clean

 

4.

High side restriction

4.

Check all valves or remove restriction

 

5.

Head pressure control setting

5.

Adjust controls

 

6.

Fan not running

6.

Check electrical circuit

 

 

 

 

 

34

Part # 25000102

Page 34
Image 34
Heatcraft Refrigeration Products 25000102 Symptom Cause Remedy Compressor, Does Not Run, Unit Short, Cycles, Hums, Long Or