Motor

WARNING

INJECTION HAZARD

To reduce the risk of serious injury, when instructed to relieve pressure, follow the Pressure Relief Procedure on page 8.

NOTE: See Fig. 21 except where noted.

1.

Try to stop pump with piston rod (222) in lowest

 

position. To lower piston rod manually, remove

 

shroud (32) and rotate motor fan blades. Use a

 

screwdriver to push retaining spring (15) up and

 

push out pin (14). See Fig. 19.

2.

Relieve pressure.

3.

Remove motor shield (32).

4.

Lift connecting rod. Remove screws (25, 26) and

 

lower heat sink (22) and motor control board (22a).

 

Disconnect motor wires and pressure transducer

 

wire (A) from motor control board. Remove heat

 

sink (22) and motor control board (22a), screws

 

(23), and junction box (20). Refer to Fig. 21 and

 

13.

9.Remove four screws (75) and lift motor off cart (70).

10.Align new motor with cart and reinstall screws (75).

11.Assemble drive housing to motor. Follow steps 9 to 15 on page 26. Install junction box.

12.Connect wires to motor control board (22a). Refer to Fig. 13. Install motor control board.

13.Connect piston rod (222) to drive housing; see page 22, Installing Pump, Step 2 and WARNING following it.

14.Install shroud (32) and drive housing cover (11).

15

14

Fig. 19

7840A

5.

Remove drive housing cover (11).

6.

Turn displacement pump rod (222) so pin hole

 

aligns with bottom drive housing screw (16). See

 

Fig. 20. Remove three drive housing screws and

 

lockwashers (16, 4). See Fig. 20 and 21.

4

16

12

222

7. Remove two motor screws and lockwashers (3, 4).

Fig. 20

7840A

 

8.Tap lower rear of drive housing (2) with a plastic mallet to loosen motor. Pull drive housing straight

off motor while guiding pressure transducer wire

 

 

70

(A) from motor. Do not allow gear (13) to fall. Read

 

32

 

 

CAUTION on page 26.

 

 

1 3

 

 

 

4

 

 

 

13

 

 

 

 

2

 

 

 

 

5

 

 

 

 

4

 

 

 

1

16

 

 

 

 

20

23

75

 

34

 

 

 

 

 

 

11

 

A

 

 

 

22a

 

 

 

 

 

 

1 Torque to 80 in-lb (9 N￿m)

 

22

26

 

Fig. 21

 

25

 

7741A

 

 

 

 

 

 

 

308801

23

Page 23
Image 23
Hitachi 232133 manual Motor, Remove three drive housing screws