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Hobart Welding Products
M-10, 210
SECTION 8 PARTS LIST
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56 pages, 1.58 Mb
OM-927 Page 42
SECTION 8
−
PARTS LIST
802 602-C
.
Hardware is
common and
not available unless listed.
1
2
3
4
5
6
7
11
12
13
14
15
16
18
21
19
23
24
8
20
9
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Fig 8-2
10
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Fig 8-3
17
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Fig 8-4
22
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Fig 8-5
Figure 8-1. Main Assembly
Contents
Main
Includes Installation Instructions For Optional Spoolmate Spoolgun Switch
IronMan 210 And M-10 Gun
From Hobart to You
Page
TABLE OF CONTENTS
SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING
1-1. Symbol Usage
.
1-2. Arc Welding Hazards
ELECTRIC SHOCK can kill.
ARC RAYS can burn eyes and skin.
WELDING can cause fire or explosion.
FLYING METAL can injure eyes.
BUILDUP OF GAS can injure or kill.
HOT PARTS can cause severe burns.
1-3. Additional Symbols For Installation, Operation, And Maintenance
FIRE OR EXPLOSION hazard.
FALLING UNIT can cause injury.
OVERUSE can cause OVERHEATING
STATIC (ESD) can damage PC boards.
1-5. Principal Safety Standards
1-6. EMF Information
SECTION 2 CONSIGNES DE SCURIT LIRE AVANT UTILISATION
2-1. Symboles utiliss
.
2-2. Dangers relatifs au soudage la rc
UNE DCHARGE LECTRIQUE peut entraner la mort.
LES RAYONS DARC peuvent entra- ner des brlures aux yeux et la peau.
LE SOUDAGE peut provoquer un incendie ou une explosion.
DES PARTICULES VOLANTES peuvent blesser les yeux.
LES ACCUMULATIONS DE GAZ risquent de provoquer des blessures ou mme la mort.
DES PICES CHAUDES peuvent provoquer des brlures graves.
2-3. Dangers supplmentaires en relation avec linstallation, le fonctionnement et la maintenance
Risque DINCENDIE OU DEXPLO- SION.
LA CHUTE DE LAPPAREIL peut blesser.
LEMPLOI EXCESSIF peut SUR- CHAUFFER LQUIPEMENT.
LES CHARGES LECTROSTATIQUES peuvent endommager les circuits imprims.
2-5. Principales normes de scurit
2-6. Information EMF
SECTION 3 INTRODUCTION
3-1. Specifications
3-2. Welding Power Source Duty Cycle And Overheating
A or V
3-3. Welding Gun Duty Cycle And Overheating
CAUTION
3-4. Volt-Ampere Curves
3-5. Installing Welding Gun
3-6. Connecting To Weld Output Terminals
3-7. Installing Work Clamp Cable
3-8. Setting Gun Polarity For Wire Type
3-9. Installing Gas Supply
.
3-10. Installing Wire Spool And Adjusting Hub Tension
Installing 1 Or 2 lb Wire Spool To install either a 1 lb or 2 lb wire
3-11. Changing Input Voltage
3-12. Electrical Service Guide
3-13. Selecting A Location And Connecting Input Power
1
3-14. Threading Welding Wire
.
3-15. Installing Optional Spool Gun Switch In Welding Power Source
3-16. Connecting Spool Gun To Welding Power Source
SECTION 4 OPERATION
4-1. Controls
4-2. Weld Parameters
Selecting Wire, Gas and Control Settings
What Material Suggested Wire Types
Suggested Shielding Gases and Flow Rate
Wire Sizes (Diameter)are You Welding?
M10 Consumables
Changing Polarity
DriveRolls
A B C D E
SECTION 5 MAINTENANCE AND TROUBLESHOOTING
5-1. Routine Maintenance
3 Months
6 Months
5-2. Supplementary Protectors
5-3. Replacing Drive Roll And Wire Inlet Guide
5-4. Removing Knob From Front Panel
5-5. Replacing Gun Contact Tip
5-6. Cleaning Or Replacing Gun Liner
5-7. Replacing Switch And/Or Head Tube
5-8. Welding Troubleshooting Table
5-9. Wire Drive/Gun Troubleshooting Table
SECTION 6 MIG WELDING (GMAW) GUIDELINES
6-1. Typical MIG Process Connections
6-2. Typical MIG Process Control Settings
6-3. Holding And Positioning Welding Gun
6-4. Conditions That Affect Weld Bead Shape
6-5. Gun Movement During Welding
6-6. Poor Weld Bead Characteristics
6-7. Good Weld Bead Characteristics
6-8. Troubleshooting Excessive Spatter
6-9. Troubleshooting Porosity
6-10. Troubleshooting Excessive Penetration
6-11. Troubleshooting Lack Of Penetration
6-12. Troubleshooting Incomplete Fusion
6-13. Troubleshooting Burn-Through
6-14. Troubleshooting Waviness Of Bead
6-15. Troubleshooting Distortion
6-16. Common MIG Shielding Gases
6-17. Troubleshooting Guide For Semiautomatic Welding Equipment
Problem Probable Cause Remedy
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SECTION 8 PARTS LIST
Figure 8-1. Main Assembly
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Figure 8-2. Center Baffle w/Components
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Warranty Questions?
Call 1-800-332-3281 7 AM 6 PM EST
Effective January 1, 2006
* Original Main Power Rectifiers * Transformers * Stabilizers * Reactors
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