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Hobart Welding Products
250
installation instructions
Electrical Diagram
Models:
250
1
45
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Troubleshooting
Specification
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Symbol Usage
Threading Welding Wire
Warranty
Maintenance
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SECTION 7 − ELECTRICAL DIAGRAM
206
590-A
Figure
7-1.
Circuit Diagram For Welding Power Source
OM-192
440 Page 41
Page 44
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Contents
Processes
OM-192 440W
Description
File MIG Gmaw
From Hobart to You
Table of Contents
Warranty
Marks a special safety message
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
Welding can cause fire or explosion
ARC Rays can burn eyes and skin
Flying Metal can injure eyes
Buildup of GAS can injure or kill
California Proposition 65 Warnings
Principal Safety Standards
EMF Information
About Pacemakers
UNE Décharge Électrique peut entraîner la mort
LES Fumées ET LES GAZ peuvent être dangereux
Indique un message de sécurité particulier
Incendie ou une explosion
LE Soudage peut provoquer un
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LA Chute DE L’APPAREIL peut blesser
Risque D’INCENDIE OU D’EXPLO
’EMPLOI Excessif peut SUR
DES Organes Mobiles peuvent provoquer des blessures
En ce qui concerne les stimulateurs cardiaques
Principales normes de sécurité
Welding Power Source Duty Cycle And Overheating
Specifications
Exceeding duty cycle can damage unit and void warranty
Overheating
Welding Gun Duty Cycle And Overheating
Volt-Ampere Curves
Definition
Installing Welding Gun
Installing Work Clamp
Connecting To Weld Output Terminals
Installing Wire Spool And Adjusting Hub Tension
Setting Gun Polarity For Wire Type
Rear Panel
Installing Gas Supply
Volts
Positioning Jumper Links
Hz Single
Electrical Service Guide
Input Voltage
Min Grounding Conductor Size In AWG
Selecting a Location And Connecting Input Power
Wood
Threading Welding Wire
Operation
Turn Off unit, and disconnect input power
Turn Off unit
Connecting Spool Gun To Welding Power Source
Controls
− Operation
Voltage switch position
Weld Parameters
While welding
To read settings
Example 2/40 =
Number on left of slash
Disconnect power before maintaining
Routine Maintenance
Supplementary Protectors
Months
Replacing Drive Roll And Wire Inlet Guide
Turn Off power
Removing Knob From Front Panel
Replacing Gun Contact Tip
Turn Off power before replacing contact tip
Wire size stamped on tip − check and match wire size
Turn off welding power source/wire feeder
Replacing Switch And/Or Head Tube
Wire Drive/Gun Troubleshooting Table
Welding Troubleshooting Table
Wire Drive/Gun Trouble Remedy
Welding Trouble Remedy
Typical MIG Process Connections
− MIG Welding Gmaw Guidelines
Wire Size Amperage Range
Typical MIG Process Control Settings
Thickness to Amperage a
Amperage
Holding And Positioning Welding Gun
Conditions That Affect Weld Bead Shape
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Gun Movement During Welding
Troubleshooting − Porosity
Troubleshooting − Excessive Spatter
Troubleshooting − Excessive Penetration
Possible Causes Corrective Actions
Troubleshooting − Lack Of Penetration
Troubleshooting − Incomplete Fusion
Troubleshooting − Burn-Through
Troubleshooting − Distortion
Troubleshooting − Waviness Of Bead
Wire does not feed
Troubleshooting Guide For Semiautomatic Welding Equipment
Common MIG Shielding Gases
Application
Welding arc not stable Wire slipping in drive rolls
OM-192 440
− Electrical Diagram
− Parts List
REGULATOR/FLOWMETER, 10−50 CFH ARGON/CO2
Center Baffle w/Components
Center Baffle w/Components -1Item
Rear Panel w/Components
Front Panel w/Components
M-25 Gun
Description Remarks
Optional Spool Gun Switch
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Support
Assistance
Hobart Welding Products
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