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Hobart Welding Products
OM-1594
manual
Electrical Diagrams
Models:
OM-1594
1
46
68
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Troubleshooting
Specs
Install
Electrical Diagrams
Symbol Usage
Wire size
Replacing Hub Assembly
Adjusting Contact Tip Position
Safety
Service
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SECTION 7 – ELECTRICAL DIAGRAMS
Figure
7-1.
Circuit Diagram For Wire Feeder
OM-1594
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Contents
Processes
OM-1594
Description
From Hobart to You
Table of Contents
Electrical Diagrams
Arc Welding Hazards
Symbol Usage
Marks a special safety message
Electric Shock can kill
Flying Metal can injure eyes
ARC Rays can burn eyes and skin
Welding can cause fire or explo- sion
Buildup of GAS can injure or kill
Principal Safety Standards
EMF Information
About Pacemakers
LES Fumé ES ET LES GAZ peuvent ê tre dangereux
Signification des symboles
UN Choc É Lectrique peut tuer
Identifie un message de sé curité particulier
DES Particules Volantes peuvent blesser les yeux
LE Soudage peut provoquer un incendie ou une explosion
LE Bruit peut affecter l’ouïe
’EMPLOI Excessif peut
Risque D’INCENDIE OU
LA Chute DE L’APPAREIL peut blesser
DES Organes Mobiles peuvent provoquer des blessures
Information sur les champs é lectromagné tiques
Principales normes de sé curité
Consignes relatives aux stimulateurs cardiaques
Drive rolls can injure fingers
Disconnect input plug or power before working on machine
Keep your head out of the fumes
Rating Label For CE Products
Power
Symbols And Definitions
Specifications
Diameter
Continuous Welding Minutes Welding
Duty Cycle And Overheating
Continuous Welding
Do not use gas pressure
Above 50 psi 345 kPa
Air-Cooled Feeder Connections
Rear Panel
Air-Cooled Gun Connections
Water-Cooled Feeder Connections
Water-Cooled Gun Connections
Pin Plug Information
Voltage Sensing Lead Connections
Digital Meter Display
Meters/Minute Inches/Minute
XR Edge Gun
Adjusting Contact Tip Position
Opening Top Cover Of XR-Edge Gun
Pistol Grip Gun
Installing Wire Spool
Removing Top Cover Of Pistol Grip Gun
150 mm Pull and hold wire cut off end Proceed to Section
Threading Welding Wire Through Feeder
Tools Needed Open tension arm
For XR-Edge Gun
Threading Welding Wire Through Gun
Nonconductive Surface Feed wire to check drive roll
For Pistol-Grip Gun
Adjusting Wire Feed Starting Speed
Setting Switches For Preflow And Postflow
Adjusting Trigger Hold Actuation Time
Trigger hold actuation time Range is from 0 to 4 seconds
Operation
Controls
Internal Controls
Gun Controls
Shielding Gas Coolant Supply For Water-Cooled Models Only
Sequence Of Gas Metal Arc Welding Gmaw Continuous Or Spot
Feeder Drive Assembly Maintenance
Wire size
Gun Drive Assembly Maintenance For An XR-Edge Gun
Post Pressure Roll w/Bearing
Replacing Head Tube Liner In XR-Edge Guns
Removing Contact Tip Adapter In XR-Edge Guns
Insert chamfered end of liner into head tube
Turn Off welding power Source and wire feeder
Replacing Gun Cable Liner
Replacing Or Cleaning Gun Drive Roll In Pistol-Grip Guns
Changing Gun Contact Tip
Pressure Roll
Turn Off wire feeder and welding power source Top Cover
Replacing Head Tube Liner In Pistol-Grip Guns
Insert chamfered end of liner into head tube Tool Needed
Removing Contact Tip Adapter In Air-Cooled Pistol-Grip Guns
Replacing Hub Assembly
Reinstall gun cover
Overload Protection
Water Flow Switch Optional For Water-Cooled Models
Turn Off Wire
Engine Welding
Filter, and clean fittings
Troubleshooting
Disconnect power before troubleshooting
Trouble Remedy
OM-1594
Electrical Diagrams
186 931-D
Circuit Diagram For Gun
OM-1594
Main Assembly
12 13 16 17
MP1
Motor & Wire Drive
Motor & Wire Drive -1 Item
Panel, Front w/Components Water-Cooled Model Illustrated
See Figure
Panel, Front w/Components -1 Item
Exploded View Of XR-Edge Gun
See
185
202
Barrel Assembly Of XR-Edge Gun
15Fig
Exploded View Of Pistol-Grip Gun
46 47
133
Dia Part
Barrel Assembly Of Pistol-Grip Gun
137 Barrel ASSEMBLY, water cooled 15W & 30W models
OM-1594
OM-1594
Service
Support
Hobart Welding Products
Contact your Distributor for
Call
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