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OM-230 455D manual
Models:
OM-230 455D
1
34
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36 pages
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Troubleshooting
Specs
Install
Parts list
Electrical Diagram
Compressor Filter Cleaning And Replacement
Warranty
Dimension
Connecting Work Clamp
Generator settings, if applicable
Page 34
Image 34
Notes
Page 33
Page 35
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Image 34
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Page 35
Contents
OM-230 455D
AirForce 250ci
And HP-25 Torch
Processes
Protect Your Investment
From Hobart to You
SECTION 6 − MAINTENANCE & TROUBLESHOOTING
TABLE OF CONTENTS
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING
WARRANTY
Page
SECTION 1 − SAFETY PRECAUTIONS - READ BEFORE USING
1-1. Symbol Usage
1-2. Plasma Arc Cutting Hazards
Y Marks a special safety message
ARC RAYS can burn eyes and skin
EXPLODING PARTS can injure
FLYING SPARKS can cause injury
NOISE can damage hearing
HOT PARTS can cause severe burns
1-3. Additional Symbols For Installation, Operation, And Maintenance
1-4. California Proposition 65 Warnings
FALLING UNIT can cause injury
1-6. EMF Information
1-5. Principal Safety Standards
About Pacemakers
SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANT UTILISATION
2-1. Signification des symboles
2-2. Dangers liés au coupage à l’arc au plasma
LE COUPAGE présente un risque de feu ou d’explosion
LES ÉTINCELLES VOLANTES ris- quent de provoquer des blessures
DÉCHARGES ÉLECTRIQUES poten- tiellement mortelles
Risque de blessure en cas D’EXPLOSION DES PIÈCES
LE BRUIT peut endommager l’ouïe
LA CHUTE DE L’APPAREIL peut blesser
DES PIECES CHAUDES peuvent pro- voquer des brûlures graves
DES ORGANES MOBILES peuvent provoquer des blessures
Risque D’INCENDIE OU D’EXPLOSION
LE COUPAGE Ã L’ARC peut causer des interférence
2-4. Principales normes de sécurité
2-5. Information sur les champs électromagnétiques
Consignes relatives aux stimulateurs cardiaques
Page
4-2. Specifications For Torch
SECTION 4 − INSTALLATION
4-1. Specifications For Power Source
4-3. Duty Cycle And Overheating
Dimensions And Weight
4-4. Torch Dimensions And Weight
4-5. Selecting A Location
Movement, Location And Airflow
4-8. Extension Cord Data
4-6. Connecting Work Clamp
4-7. Electrical Service Guide For 120 VAC
Phase
4-10. Generator Or Inverter Requirements
4-9. Connecting Input Power
Generator settings, if applicable
804 885-A
4-11. Cable Management Strap
4-12. Electrode Wrench
Ref. 804 885-A
5-1. Controls
SECTION 5 − OPERATION
5-2. Recommended Cutting Speed For Material Thickness
5-3. Plasma Cutting System Practices
Y The pilot arc starts immediately
5-4. Sequence Of Cutting Operation
when trigger is pressed
EXAMPLE Of Cutting Operation
EXAMPLE Of Cutting Using Stand-off Guide
5-5. Sequence Of Cutting Using Stand-off Guide
when trigger is pressed
and at the torch. It will be normal to sometimes see
position 90 to surface
5-6. Sequence Of Piercing Operation
pierces workpiece
Y Disconnect power
SECTION 6 − MAINTENANCE & TROUBLESHOOTING
6-1. Routine Maintenance
before maintaining
Always turn Off power source when changing or checking consumables
6-2. Trouble Lights And Checking Shield Cup Shutdown System
Checking Torch Shield Cup Shutdown System
Y Turn Off power source before checking torch parts
6-3. Checking/Replacing Retaining Cup, Tip, And Electrode
Electrode Wrench
6-4. Compressor Filter Cleaning And Replacement
disconnect input power
Torch Connections
6-5. Torch And Work Cable Connections
disconnect input power
Work Cable Connections
Is input power connected to correct line voltage?
6-6. Troubleshooting Power Source
Check torch consumables see Sections 6-2 and
torch
6-7. Troubleshooting Torch
securely attached to a clean
clamp
SECTION 7 − ELECTRICAL DIAGRAM
Figure 7-1. Circuit Diagram
HP-25
SECTION 8 − PARTS LIST
8-1. Recommended Spare Parts
Recommended Spare Parts
MATERIAL THICKNESS GAUGE
Page
Effective January 1
Warranty Questions?
Service
Call
Resources Available
To locate a Distributor, retail or service location
Owner’s Record
Please complete and retain with your personal records