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Hobart Welding Products
OM-493
manual
Electrical Diagram, Circuit Diagram For Welding Generator
Models:
OM-493
1
32
56
56
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56 pages
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Troubleshooting
Specifications
Poor Weld Bead Characteristics
Install
Parts list
Electrical Diagram
Symbol Usage
Connecting the Battery
Dimension
Maintenance
Page 32
Image 32
SECTION 9 – ELECTRICAL DIAGRAM
ST-191
080-A
Figure
9-1.
Circuit Diagram For Welding Generator
OM-493
Page 28
Page 31
Page 33
Page 32
Image 32
Page 31
Page 33
Contents
Description
OM-493
Processes
From Hobart to You
Table of Contents
Page
Symbol Usage
Arc Welding Hazards
Electric Shock can kill
ARC Rays can burn eyes and skin
Engine Hazards
Battery Explosion can Blind
Moving Parts can cause injury
Engine Exhaust Gases can kill
Engine Heat can cause fire
Principal Safety Standards
EMF Information
Radiation can cause interference
ARC Welding can cause interference
Signification des symboles
Consignes DE Sécurité Lire Avant Utilisation
UN Choc Électrique peut tuer
LES Fumées ET LES GAZ peuvent être dangereux
LE Soudage peut provoquer un in- cendie ou une explosion
DES Particules Volantes peuvent blesser les yeux
DES Pièces Chaudes peuvent provoquer des brûlures graves
LE Bruit peut affecter l’ouïe
DES Organes Mobiles peuvent provoquer des blessures
’EXPLOSION DE LA Batterie peut
LA Chaleur DU Moteur peut pro- voquer un incendie
LA Chute DE L’APPAREIL peut blesser
Principales normes de sécurité
Information sur les champs électromagnétiques
LE Soudage À L’ARC risque de provoquer des interférences
Consignes relatives aux stimulateurs cardiaques
Specifications
Symbol Definitions
Weld, Power, and Engine Specifications
Definitions
Dimensions
Dimensions, Weights, and Operating Angles
Auxiliary Power Curve
Exceeding duty cycle can damage unit and void warranty
Fuel Consumption
Duty Cycle
Continuous Welding
Installation
Installing Welding Generator
Volt-Ampere Curve
Movement Do not lift unit from end Airflow Clearance
Engine Prestart Checks
Fuel
Activating The Dry Charge Battery If Applicable
Do not overfill battery cells
Read and follow all instruc
Charger
Connecting the Battery
Installing Exhaust Pipe
Tools Needed 1/2
Connect negative cable last
Connecting to Weld Output Terminals
Selecting Weld Cable Sizes
100 ft 30 m Or Less
10 100% Duty Cycle
Engine Control Switch
Do not switch under load
Operating the Welding Generator
Front Panel Controls
Operating Auxiliary Equipment
Standard Receptacles
Weld Current
120V 240V
Optional Auxiliary Power Receptacles
Generator
Gfci Receptacle Option
120 V 20 a AC Gfci Recep
Maintenance
Maintenance Label
Servicing Air Cleaner
Stop engine. Disconnect negative battery cable
Overload Protection
Stop engine
Changing Engine Oil, Oil Filter, and Fuel Filter
Full Tools Needed
Stop engine and let cool
Oil Drain Valve 2 ID x 12 in Hose Oil Filter
Weld/Power Speed Adjustment
Adjusting Engine Speed
Idle Speed Adjustment
Servicing Optional Spark Arrestor
Troubleshooting
Auxiliary Power
Welding
Trouble Remedy
Switch S2, and throttle solenoid TS1
Engine
Electrical Diagram
Circuit Diagram For Welding Generator
Grounding Generator To Truck Or Trailer Frame
Auxiliary Power Guidelines
Selecting Equipment
Grounding When Supplying Building Systems
How Much Power Does Equipment Require?
Earth ground if supplying
Amperes x Volts = Watts
Approximate Power Requirements For Industrial Motors
Approximate Power Requirements For Farm/Home Equipment
Industrial Motors Rating Starting Watts Running Watts
Farm/Home Equipment Rating Starting Watts Running Watts
Approximate Power Requirements For Contractor Equipment
Contractor Rating Starting Watts Running Watts
Power Required To Start Motor
How Much Power Can Generator Supply?
Single-Phase Induction Motor Starting Requirements
KVA/HP x HP x
Typical Connections To Supply Standby Power
240 120 Ground
Selecting Extension Cord Use Shortest Cord Possible
Current Load Watts Amperes
Stick Welding Smaw Guidelines
Stick Welding Procedure
Weld current starts when electrode touches work- piece
Striking an Arc Tapping Technique
Electrode and Amperage Selection Chart
Striking an Arc Scratch Start Technique
Poor Weld Bead Characteristics
Good Weld Bead Characteristics
Positioning Electrode Holder
10-30 9090 End View of Work Angle
Conditions That Affect Weld Bead Shape
Electrode Movement During Welding
Butt Joints
Lap Joint
Tee Joint
16 in 1.6 mm Tack Welds
Troubleshooting Porosity
Troubleshooting Excessive Spatter
Weld Test
Possible Causes Corrective Actions
Troubleshooting Excessive Penetration
Troubleshooting Incomplete Fusion
Troubleshooting Lack Of Penetration
Troubleshooting Distortion
Troubleshooting Burn-Through
Troubleshooting Waviness Of Bead
Parts List
12-3
Dia Part Description Mkgs Quantity
Panel, Front w/Components
Panel, Front w/Components -1 Item
Generator -1 Item
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Support
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