4-6. Connecting to Weld Output Terminals
1 Negative
Terminal
2 Positive (+) Weld Output
Terminal
For Direct Current Electrode Positive (DCEP), connect work cable to Negative
For Direct Current Electrode negative (DCEN), reverse cable connections.
1 | 2 |
Tools Needed:
3/4 in
Ref.
4-7. Selecting Weld Cable Sizes
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| Total Cable (Copper) Length In Weld Circuit Not Exceeding |
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Welding | 100 ft (30 m) Or Less |
| 150 ft | 200 ft | 250 ft | 300 ft | 350 ft | 400 ft | |
| (45 m) | (60 m) | (70 m) | (90 m) | (105 m) | (120 m) | |||
Amperes |
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| 10 – 60% | 60 – 100% Duty |
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| 10 – 100% Duty Cycle |
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| Duty Cycle | Cycle |
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100 | 4 | 4 |
| 4 | 3 | 2 | 1 | 1/0 | 1/0 |
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150 | 3 | 3 |
| 2 | 1 | 1/0 | 2/0 | 3/0 | 3/0 |
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200 | 3 | 2 |
| 1 | 1/0 | 2/0 | 3/0 | 4/0 | 4/0 |
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250 | 2 | 1 |
| 1/0 | 2/0 | 3/0 | 4/0 | ||
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300 | 1 | 1/0 |
| 2/0 | 3/0 | 4/0 | |||
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350 | 1/0 | 2/0 |
| 3/0 | 4/0 | ||||
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400 | 1/0 | 2/0 |
| 3/0 | 4/0 | ||||
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500 | 2/0 | 3/0 |
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*Weld cable size (AWG) is based on either a 4 volts or less drop or a current density of at least 300 circular mils per ampere. Contact your
distributor for the mm2 equivalent weld cable sizes. |