Hoshizaki AM-50BAE-ADDS, AM-50BAE-DS service manual Brazing, Evacuation and Recharge R-134a

2. Brazing

WARNING

•R-134a itself is not flammable at atmospheric pressure and temperatures up to

212°F (100°C).

•R-134a itself is not explosive or poisonous. However, when exposed to high temperatures (open flames), R-134a can be decomposed to form hydrofluoric acid and carbonyl fluoride both of which are hazardous.

•Do not use silver alloy or copper alloy containing arsenic.

1)Braze all fittings while purging with nitrogen gas flowing at a pressure of 3 to 4 PSIG.

NOTICE

•Always install a new drier every time the sealed refrigeration system is opened.

•Do not replace the drier until after all other repair or replacement has been made.

Install the new drier with the arrow on the drier in the direction of the refrigerant flow.

•When brazing, protect the drier by using a wet cloth to prevent the drier from overheating. Do not allow the drier to exceed 250°F (121°C).

2)Use an electronic leak detector or soap bubbles to check for leaks. Add a trace

of refrigerant to the system (if using an electronic leak detector), and then raise the pressure using nitrogen gas (140 PSIG). Do not use R-134a as a mixture with pressurized air for leak testing.

3.Evacuation and Recharge (R-134a)

1)Attach a vacuum pump to the system. Be sure the high-side charging hose is connected to the field-installed high-side access valve.

IMPORTANT

The vacuum level and vacuum pump may be the same as those for current refrigerants. However, the rubber hose and gauge manifold to be used for evacuation and refrigerant charge should be exclusively for POE oils.

2)Turn on the vacuum pump. Open the gauge manifold valves. Never allow the oil in the vacuum pump to flow backwards.

3)Allow the vacuum pump to pull down to a 29.9" Hg vacuum. Evacuating period depends on pump capacity.

4)Close the high-side valve on the gauge manifold.

5)Disconnect the gauge manifold hose from the vacuum pump and attach it to a refrigerant service cylinder. Remember to loosen the connection and purge the air from the hose. For the required refrigerant charge, see the rating label inside the icemaker. Hoshizaki recommends only virgin refrigerant or reclaimed refrigerant which meets ARI Standard 700 (latest edition) be used.

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