Cubelet Icemaker / Dispenser Models DCM-500BAH DCM-500BAH-OS
HoshizakiHoshizaki America, Inc
Phone 1-800-233-1940 Technical Service 770 487-2331 Fax
Complete and detailed explanation of the problem
HOSHIZAKI AMERICA, INC 618 Highway 74 South Peachtree City, GA
Attn Hoshizaki Technical Support Department
CONTENTS
IV. Service Diagnosis
A. Diagnostic Procedure
C. Diagnostic Charts
V. Removal and Replacement of Components
I. Specifications A. Icemaker
1. DCM-500BAH
2. DCM-500BAH-OS
SHAPE OF ICE
90/70F
Spare Fuse
3. DCM-500BWH
4. DCM-500BWH-OS
II. General Information A. Construction
1. DCM-500BAH-OS
2. DCM-500BWH-OS
Evaporator Assembly
Inlet Water Valve Float Switch Reservoir Control Box Power Switch
Door Switch Gear Motor Control Switch Dispense Mode Switch
B. Ice Making Unit
1. DCM-500BAH-OS, DCM-500BWH-OS
C. Sequence of Operation
1. Fill Cycle
2. Ice Purge Cycle 60 seconds
3. Freeze Cycle
1. Startup
2. Shutdown & Restart 3. 12 Hour Drain Cycle Shutdown & Restart
D. Control Board
Control Board
1. Control Board Layout a DCM-500BAH, DCM-500BWH
Part Number 2A1592-01
Control Board
b DCM-500BAH-OS, DCM-500BWH-OS
Part Number 2A2649-01
2. Features
a LED Lights
3. Controls and Adjustments a Portion Control
4. Control Board Check Procedure
a Power Supply
b Ice Making Components
c Dispensing Components DCM-500BAH, DCM-500BWH
E. Float Switch
Red upper Black common Blue lower Magnet towards top Upper Float blue
Spring Retainer Clip Magnet towards top Lower Float white
Plastic Retainer Clip
III. Technical Information A. Water Circuit and Refrigeration Circuit
Inlet Water Valve Water Supply Float Switch Water Level Reservoir
Evaporator Overflow Gear Motor Fan Air-Cooled Condenser Access Valve
Water Valve High Pressure Switch Compressor Access Valve
Float Switch
Water-Cooled Condenser Water Supply Out Water Regulating Valve Access
Water Valve High Pressure Switch Access Compressor Valve
2. DCM-500BWH-OS
B. Wiring Diagrams
1. DCM-500BAH, DCM-500BWH
High Pressure Switch
WIRE COLOR CODE
2. DCM-500BAH-OS, DCM-500BWH-OS
High Pressure Switch
WIRE COLOR CODE
Air-Cooled Model
C. Sequence of Electrical Circuit - Ice Making
1. Fill Cycle
2. Ice Purge Cycle
WIRE COLOR CODE
DCM-500BAH
DCM-500BWH
WIRE COLOR CODE
3. Freeze Cycle
Compressor and fan motor start 60 seconds after gear motor starts
DCM-500BAH
4. 12 Hour Drain Cycle / Drain Switch
5. Shutdown
6. Low Water Safety
7. High Pressure Switch
D. Sequence of Electrical Circuit - Dispensing
1. Continuous Dispense
2. Portion Dispense
1. DCM-500BAH-OS
E. Performance Data
1. The data without *marks should be used for reference only
2. DCM-500BWH-OS
1. The data without *marks should be used for reference only
IV. Service Diagnosis A. Diagnostic Procedure
B. Ice Production Check
C. Diagnostic Charts
1. No Ice Production
Possible Cause
Problem
Remedy
Possible Cause
Problem
Remedy
2. Low Ice Production
Problem
Problem
Possible Cause
3. Other
Problem
Possible Cause
Remedy
4. Dispensing
Problem
Possible Cause
Remedy
5. Opti Serve OS Sensors
5a. Ice Dispensing Continuous Mode
5b. Ice Dispensing Portion Mode
5c. Water Dispensing
K5 Pin 3 W/BK
V. Removal and Replacement of Components
A. Service for Refrigerant Lines
1. Refrigerant Recovery
2. Brazing
3. Evacuation and Recharge R-404A
B. Removal and Replacement of Compressor
C. Removal and Replacement of Expansion Valve
D. Removal and Replacement of Evaporator Assembly Components
2. Removal and Replacement of Extruding Head
1. Upper Bearing Wear Check
3. Removal and Replacement of Auger
4. Removal and Replacement of Evaporator
4 Recover the refrigerant and store it in an approved container
3 Remove the apron panel, then remove the left side panel
8 Remove the evaporator bracket and disconnect the water hoses
9 Disconnect the inlet and outlet tubing
5b. Lower Housing
6. Removal and Replacement of Gear Motor
Gear Motor Cover Screws Gear Motor Cover Gear Motor
Gear Motor/Drain Pan Bolts and Washers Gear Motor Bracket Gear Motor
Bracket Bolts Drain Pan Drain Pan Bracket Bolts Drain Pan Bracket
E. Removal and Replacement of Self-Contained Air-Cooled Condenser
F. Removal and Replacement of Water-Cooled Condenser
G. Removal and Replacement of Water Regulating Valve ‑
Water‑Cooled Model Only
H. Adjustment of Water Regulating Valve - Water-Cooled Model Only
I. Removal and Replacement of Fan Motor
J. Removal and Replacement of Inlet or Dispensing Water Valve
K. Removal and Replacement of Drain Valve
1. Dispensing Auger and Agitator
L. Removal and Replacement of Dispensing System
2. Dispensing or Agitating Motor
6 Install the new motor
Agitator Agitating Motor Dispensing Motor Dispensing Auger
VI. Cleaning and Maintenance
A. Cleaning and Sanitizing Instructions
b Cleaning Procedure
a Cleaning Solution
1. Water System
c Sanitizing Solution
d Sanitizing Procedure - Following Cleaning Procedure
b Sanitizing Solution
c Cleaning and Sanitizing Procedure
3 Remove the front cover of the storage bin
B. Maintenance
C. Preparing the Icemaker for Long Storage
5 Close the condenser water supply line drain valve