Ice-O-Matic ICE0250 Series installation manual ICE Series, Refrigeration System, Refrigerant

ICE Series Refrigeration System

Refrigerant

Refrigerant in a high-pressure liquid form is fed to an expansion valve where the refrigerant is reduced to a low-pressure liquid. Under this low pressure, the liquid will absorb heat from the evaporator causing the liquid to change to a vapor. This vapor is the drawn into the compressor where the temperature and pressure of the vapor are increased. The high temperature, high pressure vapor flows to the condenser where the heat is removed, causing the vapor to return to the liquid form, making the refrigerant ready to flow back to the evaporator to pick up more heat.

Most Ice-O-Matic ice machine use R134a or R404a refrigerant. Always check the serial number data plate for the proper type of refrigerant and the amount used in the machine you are servicing.

R404a and R134a are both HFC refrigerants, which result in no ozone depletion factor. R404a cylinders are orange in color, R134a cylinders are light blue in color.

Important: When discharging refrigerant from an icemaker, recover as much of the refrigerant as possible with a recovery device or some other means to prevent the refrigerant from entering the atmosphere.

Method of Charging Refrigerant

In order to achieve a properly charged refrigeration system, the system must be completely evacuated.

To achieve a complete evacuation you will need a service gauge manifold with properly maintained hoses, and a vacuum pump capable of pulling a 50-micron vacuum. This will require a two-stage pump.

Connect the service gauge manifold to the high and low side service ports and vacuum pump. Make sure the valves on the gauge manifold are closed, then start the pump.

Note: Do not use a refrigeration compressor as a vacuum pump. Compressors are able to pull only a 50,000-micron vacuum.

After the vacuum pump has been started, open the valves on the gauge manifold. This will allow the refrigeration system to start being evacuated.

If there has not been an excessive amount of moisture in the system, allow the vacuum pump to pull the system down to about 200 microns or 29.9 inches or less. Once this has been achieved, allow the vacuum pump to operate for another 30 minutes. Then close the valves on the gauge manifold and stop the vacuum pump. Then watch your gauges. A rise to 500 microns in three (3) minutes or less indicates a dry system under a good vacuum.

If your gauge registers a more rapid rise, the system either has moisture remaining or there is a leak in the system, requiring a check for the leak, and repair and another complete evacuation.

Note: Seal the ends of the gauge manifold hose and pull them into a deep vacuum to determine if the leak is not in the hoses. The gauge manifold should be able to hold the vacuum for three (3) minutes.

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