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Ingersoll-Rand FA5T Full Flow Remote Control Valve Assembly Drawing And Parts List, Description

Models: FA5

1 80

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FULL FLOW REMOTE CONTROL VALVE ASSEMBLY DRAWING AND PARTS LIST

(Dwg. MHP2092)

Item	Description	Total	Part
No.	of Part	Qty	Number
1	Capscrew	5	51471
113	Hose End	2	51029
115	Hose (bulk)	As Req’d	50923
243	Gasket	1	K5B-928
253	Exhaust Cover	1	KK5B-276M
260	Control Valve Assembly	1	K5C2-SBK
321	Fitting, Elbow	4	54270
322	Hose End	4	54738
323	Hose (bulk)	As Req’d	54737
819	Fitting, Elbow	1	71018022
Note:	To convert live air control to remote live air control refer to “KITS” sectionon page 76.

MHD56037 - Edition 5

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Ingersoll-Rand FA5T manual Full Flow Remote Control Valve Assembly Drawing And Parts List, Description, of Part

Contents

MODEL FA5 AND FA5T PARTS, OPERATION AND MAINTENANCE MANUALInstallation TABLE OF CONTENTSSafety Information SpecificationsSafety Summary SAFETY INFORMATIONDanger, Warning, Caution and Notice WARNING LABEL SAFE OPERATING INSTRUCTIONSExample FA5-24MK320P SPECIFICATIONSSeries Capacity FA5 = Air Powered Winch 5 metric ton / 11,000 lbs Model Code ExplanationDwg. MHP1891 Performance Graphs FA5 WinchDwg. MHP1890 FA5T WinchModel General SpecificationsDrum Wire Rope Description of OperationMounting INSTALLATIONWinch Bolt Hole Mounting Dimension Drawing TraceabilityWire Rope Selection Wire RopeTable 2-Winch Bolt Hole Mounting Dimensions Maintain at least 3 tight wraps of wire rope on drum at all timesSpooling Wire Rope onto Winch Drum Installing Wire RopeSafe Wire Rope Handling Procedures Wire Rope SpoolingTable 4-Minimum Allowable Air Supply Line Sizes Emergency Stop and Overload System optional featureMotor Air LinesEmergency Stop and Overload System Components old style Constant Tension optional featureAir Schematic-Emergency Stop and Overload System old style Air Schematic-Constant Tension WinchesWinch Controls OPERATIONWinch Mounted Air Throttle standard feature New Style Initial Operating ChecksWinch Mounted Throttle Control Valve Operation old style Underwound Operation optional featureRemote Live Air Throttle optional feature Remote Pilot Pendant Throttle optional featureEmergency Stop Reset Remote Pilot Lever Throttle optional featureEmergency Stop optional feature Dwg. MHP2036 on page Emergency Stop ResetOverload Valve Reset Emergency Stop optional featureChecking Overload Valve Setting Setting the OverloadAutomatic Drum Brake optional feature Winch Overload Device optional featureConstant Tension optional feature Drum Locking Pin optional featureTo Disengage Limit Switch optional featureINTERVAL LUBRICATIONRecommended Lubricants Component LubricationK5B Motor Lubrication Locations Disc Brake optional featureWire Rope Reduction Gear AssemblyRecords and Reports INSPECTIONDrum Locking Pin optional feature Wire Rope ReportsWinches Not in Regular Use Periodic InspectionNORMAL HEAVY SEVERE Model Number INSPECTION AND MAINTENANCE REPORTTESTING Ingersoll-Rand Force 5 Series FA5 and FA5T Air WinchesREMEDY TROUBLESHOOTINGSYMPTOM CAUSEAutomatic Disc Brake SYMPTOMCAUSE REMEDYNever perform maintenance on winch while it is supporting a load MAINTENANCEMaintenance Intervals AdjustmentsSetting the Overload Overload Valve Adjustment new styleOverload Valve Adjustment optional feature old style Checking Overload Valve SettingSetting with test load DisassemblyConstant Tension Adjustment optional feature Regulator Adjustment ProcedureInstructions 11 through 17 apply only to winches with a disc brake Note position of all brake parts for reassemblyManual or Automatic Drum Brake Disassembly Reduction Gear DisassemblyControl Valve Removal and Replacement K5C2 Control Valve DisassemblyK5B Motor Disassembly Crankshaft DisassemblyK5C2-E Control Valve Disassembly Cleaning, Inspection and RepairK5B Control Valve Disassembly old style Match mark throttle valve parts to ensure proper re- assemblyPilot Valve Assembly AssemblyK5C2 Control Valve Assembly Reverse Valve AssemblyReverse Valve Assembly K5C2-EX Control Valve AssemblyK5B Control Valve Assembly old style During assembly align parts using match marks made during disassemblyReduction Gear Assembly Brake Seal Installation Winch AssemblyFA5 Band Brake Components Drum AssemblyDrum Brake Assembly Automatic Drum Brake Actuator AssemblyLoad Test TestingLimit Switches Operational TestDwg. MHP1493 FA5 WINCH ASSEMBLY DRAWINGS REFERENCE DIAGRAMMHD56037 - Edition Description FA5 WINCH DRAWINGS AND PARTS LISTS TABLE OF CONTENTSDwg. MHP0157 DRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWINGMHD56037 - Edition Description DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LISTDescription PartSIDE RAIL PARTS LIST DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST CONT’DUPRIGHT ASSEMBLY PARTS LIST DRUM ASSEMBLY PARTS LISTMUFFLER ASSEMBLY DRAWING AND PARTS LIST K5C2 Valve K5B MOTOR ASSEMBLY DRAWINGPart K5B MOTOR ASSEMBLY PARTS LISTK5B Motor Assembly Kit List DescriptionMHD56037 - Edition DISC BRAKE ASSEMBLY DRAWINGDwg. MHP0152 Note Tee fitting for use on units with Disc and Auto Band Brake onlyof Part DISC BRAKE ASSEMBLY PARTS LISTDescription PartDwg. MHP0153 DRUM BRAKE ASSEMBLY DRAWINGMHD56037 - Edition of Part DRUM BRAKE ASSEMBLY PARTS LISTDescription Part NumberDwg. MHP2036 K5C2 CONTROL VALVE ASSEMBLY DRAWINGDescription K5C2 CONTROL VALVE ASSEMBLY PARTS LISTDescription PartDwg. MHP2180 EMERGENCY STOP AND OVERLOAD K5C2-EX VALVE ASSEMBLY DRAWINGDescription EMERGENCY STOP AND OVERLOAD K5C2-EX VALVE PARTS LISTDescription PartPart K5B CONTROL VALVE ASSEMBLY DRAWING AND PARTS LISTold style Descriptionof Part FULL FLOW REMOTE CONTROL VALVE ASSEMBLY DRAWING AND PARTS LISTDescription PartRemote Pilot REMOTE PILOT AIR CONTROL OPTIONAL ASSEMBLY DRAWINGTo Brake Remote Pilotof Part REMOTE PILOT AIR CONTROL OPTIONAL ASSEMBLY PARTS LISTDescription PartMHD56037 - Edition REMOTE PENDANT ASSEMBLY DRAWINGSPendant without Emergency Stop Pendant with Emergency StopPart REMOTE PENDANT ASSEMBLY PARTS LISTDescription TotalPart Number PILOT AIR CONTROL VALVE OPTIONAL ASSEMBLY DRAWING AND PARTS LISTService Kit DescriptionDescription DRUM LOCKING PIN OPTIONAL ASSEMBLY DRAWING AND PARTS LISTDescription PartPart Number DRUM GUARD ASSEMBLY DRAWING AND PARTS LISTDrum Guard Assembly includes items 3, 96 and 150 through DescriptionPart EMERGENCY STOP VALVE, OVERLOAD ASSEMBLY DRAWING AND PARTS LISTold style DescriptionPart PENDANT CONTROL ASSEMBLY DRAWING AND PARTS LISTold style DescriptionMHD56037 - Edition SERVICE NOTESDwg. MHP1488 EMERGENCY STOP OVERLOAD ASSEMBLY DRAWINGMHD56037 - Edition Description EMERGENCY STOP OVERLOAD ASSEMBLY PARTS LISTDescription PartDwg. MHP2027 LIMIT SWITCH ASSEMBLY DRAWINGMHD56037 - Edition of Part LIMIT SWITCH ASSEMBLY PARTS LISTDescription PartDwg. MHP1679 PILOT AIR VALVE PLUMBING ASSEMBLY DRAWINGMHD56037 - Edition of Part PILOT AIR VALVE PLUMBING ASSEMBLY PARTS LISTDescription PartDwg. MHP2028 TENSIONING MANIFOLD ASSEMBLY DRAWINGMHD56037 - Edition of Part TENSIONING MANIFOLD ASSEMBLY PARTS LISTDescription PartAccessory Part Number AIR PREPARATION ASSEMBLY DRAWING AND PARTS LISTACCESSORIES Description of AccessoryPart DescriptionPart DescriptionPart KITSK5C2-X and K5C2-EX Control Valve Service Kits DescriptionDisposal PARTS ORDERING INFORMATIONReturn Goods Policy Sections of this manual may not apply to your winchMHD56037 - Edition SERVICE NOTESVisible Loss or Damage WARRANTYLIMITED WARRANTY IMPORTANT NOTICE