Testing

Operational Test

Prior to initial use, all new or repaired winches shall be tested to ensure proper operation.

1.Check oil level in motor, reduction gear assembly and disc brake are correct. Top off levels as required before operation as described in the “LUBRICATION” section.

2.To initially ‘break in’ new or overhauled motors operate without load, in both directions, for 15 minutes at 100 - 200 RPM.

3.New Drum Brake Band Lining Run-in Procedure: All new drum brake band linings require a ‘run-in’ period. Operate the winch without load in the payout direction while gradually applying the brake. Allow the brake to slip for approximately one minute. Winch motor may stall as drum brake band lining fully engages. Do not allow brake to overheat.

4.Check operation of brakes. Adjust if necessary as described in the “MAINTENANCE” section.

5.Check operation of limit switches, locking mechanisms and all safety devices when equipped.

6.Check foundation mounting fasteners are secure.

7.Install drum guard when provided.

Load Test

Prior to initial use, all new or extensively repaired winches shall be load tested by or under the direction of a person trained in safety and operation of this winch and a written report furnished confirming the rating of winch. Test loads shall not be less than 100% of rated line pull and should not exceed 125% of rated line pull. To test winch at 125% of rated load apply following load with wire rope on the first layer of the drum:

FA5 Winch

19,970 lb. (9,058 kg)

FA5T Winch

19,970 lb. (9,058 kg)

NOTICE

Testing to more than 125% of rated line pull may be required to comply with standards and regulations set forth in areas outside of the USA.

Limit Switches

Operate winch through three complete cycles to ensure consistent limit switch operation within +/- 2 feet (0.6 metre) of set points. Refer to ‘Limit Switch Adjustment’on page 27 in “MAINTENANCE” section to establish set points.

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Ingersoll-Rand FA5T manual Testing, Operational Test, Load Test

FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

One of the main features of the FA5 series is its advanced rotary screw design, which ensures a continuous supply of compressed air while minimizing energy consumption. This energy-efficient design not only reduces operational costs but also makes the models environmentally friendly. The FA5T variant introduces enhanced technology for higher performance, targeting industries that require a greater air flow.

The compressors are equipped with a state-of-the-art microprocessor controller that allows for precise monitoring of system performance. This intelligent controller provides real-time data on operating conditions, such as pressure levels and temperature, allowing operators to ensure optimal performance and preemptively address potential issues.

Another notable characteristic of the FA5 and FA5T is their quiet operation. These compressors incorporate sound-dampening technology, making them suitable for installation in noise-sensitive environments. The reduced noise levels help maintain a comfortable work atmosphere while also adhering to regulatory standards.

The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

The FA5 and FA5T also offer flexibility in installation. Their compact design enables them to fit in limited spaces, making them ideal for various industrial settings. Users appreciate the versatility of these compressors, as they can be integrated into existing systems without significant modifications.

Ingersoll-Rand has incorporated innovative technologies into the FA5 and FA5T, such as variable speed drive capabilities which allow for greater control of output levels. This feature ensures that the compressor operates only as needed, further enhancing energy efficiency.

Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.