Ingersoll-Rand FA5T manual Testing, Operational Test, Load Test, FA5 Winch, 19,970 lb. 9,058 kg

Testing

Operational Test

Prior to initial use, all new or repaired winches shall be tested to ensure proper operation.

1.Check oil level in motor, reduction gear assembly and disc brake are correct. Top off levels as required before operation as described in the “LUBRICATION” section.

2.To initially ‘break in’ new or overhauled motors operate without load, in both directions, for 15 minutes at 100 - 200 RPM.

3.New Drum Brake Band Lining Run-in Procedure: All new drum brake band linings require a ‘run-in’ period. Operate the winch without load in the payout direction while gradually applying the brake. Allow the brake to slip for approximately one minute. Winch motor may stall as drum brake band lining fully engages. Do not allow brake to overheat.

4.Check operation of brakes. Adjust if necessary as described in the “MAINTENANCE” section.

5.Check operation of limit switches, locking mechanisms and all safety devices when equipped.

6.Check foundation mounting fasteners are secure.

7.Install drum guard when provided.

Load Test

Prior to initial use, all new or extensively repaired winches shall be load tested by or under the direction of a person trained in safety and operation of this winch and a written report furnished confirming the rating of winch. Test loads shall not be less than 100% of rated line pull and should not exceed 125% of rated line pull. To test winch at 125% of rated load apply following load with wire rope on the first layer of the drum:

FA5 Winch	19,970 lb. (9,058 kg)
FA5T Winch	19,970 lb. (9,058 kg)

NOTICE

•Testing to more than 125% of rated line pull may be required to comply with standards and regulations set forth in areas outside of the USA.

Limit Switches

Operate winch through three complete cycles to ensure consistent limit switch operation within +/- 2 feet (0.6 metre) of set points. Refer to ‘Limit Switch Adjustment’on page 27 in “MAINTENANCE” section to establish set points.

MHD56037 - Edition 5 37