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Ingersoll-Rand FA5T manual Service Notes, MHD56037 - Edition

Models: FA5

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SERVICE NOTES

78	MHD56037 - Edition 5

Page 78

Image 78

Ingersoll-Rand FA5T manual Service Notes, MHD56037 - Edition

Contents

PARTS, OPERATION AND MAINTENANCE MANUAL MODEL FA5 AND FA5TSpecifications TABLE OF CONTENTSSafety Information InstallationSAFETY INFORMATION Safety SummaryDanger, Warning, Caution and Notice SAFE OPERATING INSTRUCTIONS WARNING LABELModel Code Explanation SPECIFICATIONSSeries Capacity FA5 = Air Powered Winch 5 metric ton / 11,000 lbs Example FA5-24MK320PFA5T Winch Performance Graphs FA5 WinchDwg. MHP1890 Dwg. MHP1891Description of Operation General SpecificationsDrum Wire Rope ModelTraceability INSTALLATIONWinch Bolt Hole Mounting Dimension Drawing MountingMaintain at least 3 tight wraps of wire rope on drum at all times Wire RopeTable 2-Winch Bolt Hole Mounting Dimensions Wire Rope SelectionWire Rope Spooling Installing Wire RopeSafe Wire Rope Handling Procedures Spooling Wire Rope onto Winch DrumAir Lines Emergency Stop and Overload System optional featureMotor Table 4-Minimum Allowable Air Supply Line SizesAir Schematic-Constant Tension Winches Constant Tension optional featureAir Schematic-Emergency Stop and Overload System old style Emergency Stop and Overload System Components old styleInitial Operating Checks OPERATIONWinch Mounted Air Throttle standard feature New Style Winch ControlsRemote Pilot Pendant Throttle optional feature Underwound Operation optional featureRemote Live Air Throttle optional feature Winch Mounted Throttle Control Valve Operation old styleDwg. MHP2036 on page Emergency Stop Reset Remote Pilot Lever Throttle optional featureEmergency Stop optional feature Emergency Stop ResetSetting the Overload Emergency Stop optional featureChecking Overload Valve Setting Overload Valve ResetDrum Locking Pin optional feature Winch Overload Device optional featureConstant Tension optional feature Automatic Drum Brake optional featureLimit Switch optional feature To DisengageTemperature LUBRICATIONTemperature TemperatureReduction Gear Assembly Disc Brake optional featureWire Rope K5B Motor Lubrication LocationsWire Rope Reports INSPECTIONDrum Locking Pin optional feature Records and ReportsPeriodic Inspection Winches Not in Regular UseNORMAL HEAVY SEVERE Ingersoll-Rand Force 5 Series FA5 and FA5T Air Winches INSPECTION AND MAINTENANCE REPORTTESTING Model NumberCAUSE TROUBLESHOOTINGSYMPTOM REMEDYREMEDY SYMPTOMCAUSE Automatic Disc BrakeAdjustments MAINTENANCEMaintenance Intervals Never perform maintenance on winch while it is supporting a loadChecking Overload Valve Setting Overload Valve Adjustment new styleOverload Valve Adjustment optional feature old style Setting the OverloadRegulator Adjustment Procedure DisassemblyConstant Tension Adjustment optional feature Setting with test loadReduction Gear Disassembly Note position of all brake parts for reassemblyManual or Automatic Drum Brake Disassembly Instructions 11 through 17 apply only to winches with a disc brakeCrankshaft Disassembly K5C2 Control Valve DisassemblyK5B Motor Disassembly Control Valve Removal and ReplacementMatch mark throttle valve parts to ensure proper re- assembly Cleaning, Inspection and RepairK5B Control Valve Disassembly old style K5C2-E Control Valve DisassemblyReverse Valve Assembly AssemblyK5C2 Control Valve Assembly Pilot Valve AssemblyDuring assembly align parts using match marks made during disassembly K5C2-EX Control Valve AssemblyK5B Control Valve Assembly old style Reverse Valve AssemblyReduction Gear Assembly Winch Assembly Brake Seal InstallationAutomatic Drum Brake Actuator Assembly Drum AssemblyDrum Brake Assembly FA5 Band Brake ComponentsOperational Test TestingLimit Switches Load TestFA5 WINCH ASSEMBLY DRAWINGS REFERENCE DIAGRAM Dwg. MHP1493MHD56037 - Edition FA5 WINCH DRAWINGS AND PARTS LISTS TABLE OF CONTENTS DescriptionDRUM, BASE AND REDUCTION GEAR ASSEMBLY DRAWING Dwg. MHP0157MHD56037 - Edition Part DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LISTDescription DescriptionDRUM ASSEMBLY PARTS LIST DRUM, BASE AND REDUCTION GEAR ASSEMBLY PARTS LIST CONT’DUPRIGHT ASSEMBLY PARTS LIST SIDE RAIL PARTS LISTMUFFLER ASSEMBLY DRAWING AND PARTS LIST K5B MOTOR ASSEMBLY DRAWING K5C2 ValveDescription K5B MOTOR ASSEMBLY PARTS LISTK5B Motor Assembly Kit List PartNote Tee fitting for use on units with Disc and Auto Band Brake only DISC BRAKE ASSEMBLY DRAWINGDwg. MHP0152 MHD56037 - EditionPart DISC BRAKE ASSEMBLY PARTS LISTDescription of PartDRUM BRAKE ASSEMBLY DRAWING Dwg. MHP0153MHD56037 - Edition Part Number DRUM BRAKE ASSEMBLY PARTS LISTDescription of PartK5C2 CONTROL VALVE ASSEMBLY DRAWING Dwg. MHP2036Part K5C2 CONTROL VALVE ASSEMBLY PARTS LISTDescription DescriptionEMERGENCY STOP AND OVERLOAD K5C2-EX VALVE ASSEMBLY DRAWING Dwg. MHP2180Part EMERGENCY STOP AND OVERLOAD K5C2-EX VALVE PARTS LISTDescription DescriptionDescription K5B CONTROL VALVE ASSEMBLY DRAWING AND PARTS LISTold style PartPart FULL FLOW REMOTE CONTROL VALVE ASSEMBLY DRAWING AND PARTS LISTDescription of PartRemote Pilot REMOTE PILOT AIR CONTROL OPTIONAL ASSEMBLY DRAWINGTo Brake Remote PilotPart REMOTE PILOT AIR CONTROL OPTIONAL ASSEMBLY PARTS LISTDescription of PartPendant with Emergency Stop REMOTE PENDANT ASSEMBLY DRAWINGSPendant without Emergency Stop MHD56037 - EditionTotal REMOTE PENDANT ASSEMBLY PARTS LISTDescription PartDescription PILOT AIR CONTROL VALVE OPTIONAL ASSEMBLY DRAWING AND PARTS LISTService Kit Part NumberPart DRUM LOCKING PIN OPTIONAL ASSEMBLY DRAWING AND PARTS LISTDescription DescriptionDescription DRUM GUARD ASSEMBLY DRAWING AND PARTS LISTDrum Guard Assembly includes items 3, 96 and 150 through Part NumberDescription EMERGENCY STOP VALVE, OVERLOAD ASSEMBLY DRAWING AND PARTS LISTold style PartDescription PENDANT CONTROL ASSEMBLY DRAWING AND PARTS LISTold style PartSERVICE NOTES MHD56037 - EditionEMERGENCY STOP OVERLOAD ASSEMBLY DRAWING Dwg. MHP1488MHD56037 - Edition Part EMERGENCY STOP OVERLOAD ASSEMBLY PARTS LISTDescription DescriptionLIMIT SWITCH ASSEMBLY DRAWING Dwg. MHP2027MHD56037 - Edition Part LIMIT SWITCH ASSEMBLY PARTS LISTDescription of PartPILOT AIR VALVE PLUMBING ASSEMBLY DRAWING Dwg. MHP1679MHD56037 - Edition Part PILOT AIR VALVE PLUMBING ASSEMBLY PARTS LISTDescription of PartTENSIONING MANIFOLD ASSEMBLY DRAWING Dwg. MHP2028MHD56037 - Edition Part TENSIONING MANIFOLD ASSEMBLY PARTS LISTDescription of PartDescription of Accessory AIR PREPARATION ASSEMBLY DRAWING AND PARTS LISTACCESSORIES Accessory Part NumberDescription DescriptionPart PartDescription KITSK5C2-X and K5C2-EX Control Valve Service Kits PartSections of this manual may not apply to your winch PARTS ORDERING INFORMATIONReturn Goods Policy DisposalSERVICE NOTES MHD56037 - EditionIMPORTANT NOTICE WARRANTYLIMITED WARRANTY Visible Loss or Damage