INSPECTION AND MAINTENANCE REPORT

Ingersoll-Rand Force 5 Series FA5 and FA5T Air Winches

Model Number:

Date:

 

 

Serial Number:

Inspected by:

 

 

Reason for Inspection: (Check Applicable Box)

 

 

1.

Scheduled Periodic Inspection

Operating Environment:

 

(_____ Quarterly _____ Semiannually _____ Yearly)

 

 

 

 

 

2.

Discrepancy(s) noted during Frequent Inspection

Normal ___ Heavy ___ Severe ___

 

3.

Discrepancy(s) noted during maintenance

 

 

 

4.

Other: ___________________________

 

Refer

to the Parts, Operation and Maintenance Manual “INSPECTION”

section for general inspection criteria. Also, refer to appropriate

National Standards and Codes of practice. If in doubt about an existing condition, contact the nearest Ingersoll-RandDistributor or the factory for technical assistance.

 

 

CONDITION

CORRECTIVE

 

COMPONENT

 

ACTION

NOTES

 

 

 

 

 

Pass

Fail

Repair

Replace

 

Uprights and

 

 

 

 

 

 

Side Rails

 

 

 

 

 

 

Drum Band Brake

 

 

 

 

 

 

(125% Load Test)

 

 

 

 

 

 

 

 

 

 

 

 

 

Disc Brake

 

 

 

 

 

 

(125% Load Test)

 

 

 

 

 

 

 

 

 

 

 

 

 

Drum Band Brake

 

 

 

 

 

 

(Visual Inspection)

 

 

 

 

 

 

Disc Brake

 

 

 

 

 

 

(Visual Inspection)

 

 

 

 

 

 

 

 

 

 

 

 

 

Motor

 

 

 

 

 

 

Limit Switches

 

 

 

 

 

 

Controls

 

 

 

 

 

 

Air System

 

 

 

 

 

 

Fasteners

 

 

 

 

 

 

Reduction Gears

 

 

 

 

 

 

Labels and Tags

 

 

 

---

 

 

Shafts

 

 

 

 

 

 

Wire Rope Wedge

 

 

 

---

 

 

Emergency Stop Valve

 

 

 

---

 

 

Overload Device

 

 

 

---

 

 

Wire Rope

 

 

 

---

 

 

Other Components

 

 

 

 

 

 

(list in NOTES section)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TESTING

 

 

Pass

Fail

NOTES

Operational (No Load)

 

 

 

 

 

Operational (10% Load)

 

 

 

 

 

Operational (Maximum Test Load*)

 

 

 

 

*Maximum test load is 125% of rated line pull. Testing to more than 125% of rated load may be required to comply with standards and regulations set forth in areas outside the USA.

This form may be copied and used as an inspection/maintenance record.

MHD56037 - Edition 5

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Ingersoll-Rand FA5T manual Inspection and Maintenance Report, Condition Corrective Component Action, Testing

FA5T, FA5 specifications

The Ingersoll-Rand FA5 and FA5T are cutting-edge air compressor models designed to offer exceptional performance and reliability for a variety of industrial applications. With their robust engineering, these units are ideal for both small-scale and large-scale operations, providing a significant boost to operational efficiency.

One of the main features of the FA5 series is its advanced rotary screw design, which ensures a continuous supply of compressed air while minimizing energy consumption. This energy-efficient design not only reduces operational costs but also makes the models environmentally friendly. The FA5T variant introduces enhanced technology for higher performance, targeting industries that require a greater air flow.

The compressors are equipped with a state-of-the-art microprocessor controller that allows for precise monitoring of system performance. This intelligent controller provides real-time data on operating conditions, such as pressure levels and temperature, allowing operators to ensure optimal performance and preemptively address potential issues.

Another notable characteristic of the FA5 and FA5T is their quiet operation. These compressors incorporate sound-dampening technology, making them suitable for installation in noise-sensitive environments. The reduced noise levels help maintain a comfortable work atmosphere while also adhering to regulatory standards.

The FA5 series features durable construction with high-quality materials that enhance the longevity and reliability of the compressors. The robust design minimizes wear and tear, ensuring that the units remain operational even under demanding conditions. Additionally, maintenance is simplified, thanks to easily accessible components and straightforward service procedures, which help minimize downtime.

The FA5 and FA5T also offer flexibility in installation. Their compact design enables them to fit in limited spaces, making them ideal for various industrial settings. Users appreciate the versatility of these compressors, as they can be integrated into existing systems without significant modifications.

Ingersoll-Rand has incorporated innovative technologies into the FA5 and FA5T, such as variable speed drive capabilities which allow for greater control of output levels. This feature ensures that the compressor operates only as needed, further enhancing energy efficiency.

Overall, the Ingersoll-Rand FA5 and FA5T represent a perfect balance of high performance, energy efficiency, and operational reliability. Their advanced features make them a top choice for industries looking to improve productivity while reducing environmental impact.