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Invacare Arrow FWD, RWD service manual MWD Models, FWD Models, Suspension Arm, Located on inside

Models: Arrow FWD RWD MWD

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PROCEDURE 1

GENERAL GUIDELINES

G E N E R A L

G U I D E L I N E S

WARNING/CAUTION LABEL LOCATION

MWD MODELS

NOTE: Stablilizer springs are found on models built BEFORE 7/11/99 ONLY.

NOTE: CAUTION LABEL also found on side frame near the front of the chair.

Suspension Arm

(located on inside of

drive wheel)

FWD MODELS

BATTERY BOX WIRING HARNESS

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Invacare Arrow FWD, RWD service manual MWD Models, FWD Models, Suspension Arm, Located on inside

Contents

Storm Series Wheelchairs R N I N G E C I a L T E STable of Contents Table of Contents Limited Warranty Specification S SpecificationsSpecifications Arrow FWD has a 400 lb. ratingProcedure General Guidelines Repair or Service InformationGeneral Guidelines Procedure MOTOR/GEARBOXSuspension Arm MWD ModelsFWD Models Located on insideBattery Charger Using Hydrometer to Check Battery Cells Lead Acid FigureTroubleshooting Procedure Field Load Test FigureNumber of Floating Balls Will Vary Motor Testing FigureProcedure Troubleshooting According to ChargeCap Motor Pin Motor Connector ELECTRO-MECHANICAL Parking Brake Testing FigureOhmmeter Motor Connector Cap Motor Pin Motor Connector OhmmeterHardware Torque Specifications Standard Seat FrameCaptains VAN Seat Adjustable Seat FrameHardware Torque Specifications Procedure Loctite and Torque to 75 in/lbs Torque to 156 in/lbsPneumatic with Flat-Free Wheel Halves Torque to Inch WheelsWheel Halves Pneumatic Wheel Halves 8 inch Torque to 18 in/lbsInch Wheels Wheel Halves Pneumatic with Flat-FreeTorque to 156 in/lbs Torque to 160 in/lbs Loctite Torque to 156 in/lbs 1020 in/lbsWheel Halves Torque to In/lbs Torque to 360 in/lbs Torque to 156 in/lbsReplacing Armrest Pads Captains VAN Seats Figure Arms ProcedureThis Procedure Includes the Following Replacing Captains VAN Seat Armrest Plate FigureReplacing Seat Positioning Y Strap Captains VAN Seats Replacing Back Upholstery FigureH O L S T E R Y M E Replacing Exact Same Size Standard Seat Frame REMOVING/INSTALLING Standard Seat Frame Subassembly FigureSeat Frame Procedure Mounting ScrewsInches Adjustable Seat Frame FigureSeat Frame Inch Inch deep InchesTorque to A T M EChanging Seat Depth Between 12 and 15- Inches Figure Mounting Screws Torque to 75-inch pounds Changing Seat Width Standard and Adjustable Seat FrameStandard Seat Frame Seat Width Side Spacers CenterCoved Washer Component ReplacementPounds Center FrameRemoving Captains Van Seat INSTALLING/REMOVING Captains VAN Seat Assembly FigureInstalling Captains Van Seat Torque to Inch poundsAdjustable Frames Captains Van SeatRemove the seat cushion from the seat pan REMOVING/INSTALLING Seat PAN FigureInstalling Locknut Quick Release PinInstallation Orientation Seat Angle AdjustmentSeat Dump Replacing Seat Support Brackets Figure Base Frame ProcedureReplacing Seat Mounting Plates Figure S E M EMounting Screws Washer Seat Support Bracket BaseT-Nut Frame Procedure Base FrameReplacing Seat Support Bracket T-NUTS Figure Channel Cover Seat Support Mounting ScrewRWD and MWD Models Figure Replacing Battery Charger Bracket and T-NUTBattery Charg er Charger Connector Mount Arrow FWD Model FigureReplace the battery charger mount bracket and se REMOVING/INSTALLING Seat Stop Screws FigureMounting Screw Battery Charger Connector Tightensecurely Reverse A, 3B or 3CC K M E REMOVING/INSTALLING CJ Back Brackets FigureBack Frame Procedure CJ Bracket MountsHeavy Duty Models Procedure Back FrameChanging Back Height Figure Mine if new back upholstery is neededSteps 6,17 Steps 2Steps 6,11 Steps 4,8Back Angle Adjustment Figure Wheelchair to hold the insert in placeBatteries Procedure T T E R I E SProcedure 9BATTERIES Connecting Battery CablesGroup 24 Batteries TWO 2 Connector Batteryboxone 1 Connector Batterybox Battery Box BottomBattery terminal ends Group 22 Battery Base Frames FigureRemove battery terminal caps from battery Front Single BatteryBottom Tery Cable Rear Jumper Battery BoxBattery Discharge Indicator BDI When to Charge Batteries FigureBattery Discharge Indicator BDI in LCD Readout Description and Use of Battery ChargersRequired Items Recommended Battery Types INSTALLING/REMOVING Group 24 Battery Boxes FigureIf one 1 battery is defective Cleaning Battery TerminalsINSTALLING/REMOVING Group 22 Battery BOX Figure Procedure Wiring Harness REMOVING/INSTALLING the E Wiring Harness FigureThis manual R N E S S Adjusting Limit Switch Figure Recline Angle 4 inches 61oReplacing Retainer Clip Retention STRAP/RETAINERReplacing Retainer Bar Perform one 1 the followingSpacer Retainer ProcedureSpacer Locknuts Mounting Screws Battery Box Sub-Frame Retainer ClipReplacing Pneumatic TIRES/ Tubes Drive WHEELS/CASTERS REMOVING/INSTALLING Drive Wheels FigureDrive Wheel Assembly Wheel Hub Four 4 Beveled Hex Nuts WHEELS/ MotorsRepeat Steps 1-4 for opposite wheel lock bracket WHEELS/MOTORSApply Loctite 242 to the two 2 mounting screws Gearbox SuspensionReplacing Forks Figure REMOVING/INSTALLING Casters FigureInstalling Casters Removing CastersLocknut Spacer Easier access to the motor/controller connectionMotor Connector Coupling Allen Washer ShockRemove motor with motor lock lever from suspen- sion arm REMOVING/INSTALLING Motor GEARLESS/BRUSHLESS Brake Release ShaftElectronics REMOVING/INSTALLING Mkiv Controller FigureRepositioning Mkiv Joystick VAN Seat Models Figure E C T R O N I C SArrow Fwd Model Recliner Positioning Limit Switch FigureSwitch Actuator Overtighten Sensor Washers C L I N E RRod Measures 3-21/32-inches Mounting Screws and Washers Replacing Recliner Cable Assemblies FigureGas Cylinder Do not Over-Tighten Gas Cylinder ActuatorREPLACING/ADJUSTING GAS Cylinders Figure Replacing Gas CylinderAdjusting Gas Cylinder Procedure ReclinerChanging Back Height Changing Seat Depth Figure Recliner ProcedureSeat Pan Removal/Replacement Procedures Changing Seat WidthRemove seat pan on recliner Plate Inside Suspension Arm AssemblyInstallbatteryboxes.Referto INSTALLING/REMOV Spacer Base Frame Seat MountBattery BOX SUB-FRAME Figure REMOVING/INSTALLING GroupBattery BOX Tray Figure MWD Wheelchairs ProcedureInstalling Group 24 Components Figure Procedure MWD WheelchairsFront Locknuts Battery Mount Frame Rear Lockn utsGroup 24 Battery Base Frames Figure Shock ReplacementSteps Install the NEW shock Shock Battery Box Sub-Frame Retainer Clip Top of ShockLarge wheel assembly Secure the top of shock between battery mountFlat Washer Shock Spring Replacement FigureBattery Mount Bracket Base Frame Mounting Screw Suspension Arm Spring WasherReplacing Stabilizer Wheels Figure Replacing Stabilizer Fork Assembly FigureShock Spring Base Replacing Stabilizer Adjusting Weight DistributionMWD Wheelchairsprocedure Cylinder Spring FigureAdjusting Spring Compression Adjusting Stabilizers FigureHeight Adjustment 16-18 x 1-1/4-inch Mounting Screws 16-18 x 2-1/2-inch REMOVING/INSTALLING Gearbox FigureReplacing Suspension ARM Figure Motor Gearbox Suspension ArmSteps 6,10 Entation. Bracket End of Suspension ArmTubular End Suspension Arm Bracket End Suspension Arm Inner Link SpacerAnti-Tipper Wheel Replacement Removing/Installing Group 22 Battery Box TrayShock Replacement Sub-FrameILocknutsBolts Rubber Procedure RWD WheelchairsBattery Tray ElementMounting Wiring Harness Shock Replacement FigureRWD Wheelchairs Procedure Screws BracketShock Mounting Screw Suspension Arm Spacer TopShock Retainer Bar Locknut Shock Mounting Screw Suspension ArmRWD Wheelchairsprocedure Group 24 Batteries only Apply LoctiteTorque and Storm X wheelchairs Rubber Element Replacement FigureShock Hex Screw Battery Mount Bracket Base Frame Mounting ScrewAdjustment Options REMOVING/INSTALLING GearboxAdjusting Weight Distribution Figure 16-18 2-inch 4-inchMounting Screws Washer Seat Support Bracket Base Frame Adjusting Weight Distribution ProcedureRepositioning the MOTOR/ Gearbox Figure Move gearbox to the position determine in StepRepositioning the GEARLESS/BRUSHLESS Motor ,14 Standard Position Lengthens the wheelSuspension Arm Mounting Washer Screws ANTI-TIPPER Wheel Replacement Figure Install the new suspension arm onto the base frameLower REMOVING/INSTALLING ANTI-TIP AssemblyAnti-Tip Washers LocknutsREMOVING/INSTALLING Side Shroud Assembly Figure REMOVING/INSTALLING Front Shroud FigureREMOVING/INSTALLING Rear Shroud Figure FWD Wheelchairs ProcedureProcedure FWD Wheelchairs REMOVING/INSTALLING Counterweight FigureMounting Screw Washer Side Shroud Bracket Suspension Arm Mounting Bracket Counterweight Bottom Shoulder Screw Replacing Group 24 Battery BOX SUB-FRAME FigureHandle Outside Lower EdgeCounterweight Bottom Shoulder Screw Bottom Slot in Mounting BracketMounting Bracket Only Screw One 1 Shown REMOVING/INSTALLING Shocks FigureBracket Mounting Screw For ClarityTIE ROD Replacement Figure Locknut Arm Small Washer Large Mounting Screw Suspension Arm Complete revolution on the TOP TWO 2 tie rodsRemove the Existing sensor cable assembly Sensor Cable Assembly Replacement FigureBattery wiring harness Detail C Socket Suspension Screw ArmSHORT Motor GearboxReinstall the battery boxes. Refer to Installing Battery Box Sub Frame Sensor Washer Left Motor SensorTie Wrap C REMOVING/INSTALLING Wiring Harness Figure Replacing the Suspension ARMTie Wrap B Procedure FWD WheelchairsTie Wrap a Adjusting Weight Distribution For New Seat Depth 14 to 16 inches Inches 17 to 18 inches 19 to 20 inchesAngle Footboard ADJUSTMENTS- DEPTH/HEIGHT/ANGLE FigureDepth HeightFootrest Angle Adjustments Horizontal Position Cam FWD Wheelchairs ProcedureRight Front Shroud Footrest105 106 Limited Warranty Limtied WarrantyOne InvacareWay ChedworthWay