SECTION 4: TROUBLESHOOTING

COMMON PROBLEMS

Problem: Pawl bar does not move.

1.Failed or broken overload spring. Replace spring if necessary.

2.No power to the drive motor/failed drive motor. Verify power and wiring connections to the motor. If necessary, replace the motor.

3.Pawl bar not properly installed. Verify that the pawl bar is installed correctly.

Problem: Racks go through the machine, but results are poor.

1.Verify that detergent is being dispensed into the machine at the appropriate quantities for the water volume. If not, get deter- gent to appropriate level and review results of washing ware.

2.Clogged strainers/scrap basket. Clean out strainers and scrap basket and replace.

3.Ware not being properly prescrapped. Review paragraph entitled “Ware Preparation” in Operating Instructions.

4.Wash or rinse arms missing end plugs or caps. Verify and replace as required.

5.Low tank heat.

6.Inadequate rinse.

7.Incorrect voltage coming to the machine. Verify that the voltage matches that on the machine data plate.

8.Wash pump cavitation due to low water level. Verify that the drains are shut and that the water level is correct.

Problem: Spotting of silverware, glasses and dishes.

1.Incorrect final rinse temperature. Verify that the rinse water temperature matches that which is listed on the machine data plate.

2.Clogged wash and/or rinse nozzles and arms. Remove the arms and verify that they and their nozzles are from debris.

3.Excessively hard water. Install a water softener to reduce hardness.

4.Loss of water pressure due to clogged/obstructed wash pump. Turn the power off to the machine at the source. Drain the wash tank of water and verify that the pump intake is free from debris.

5.Improper scrapping procedures. Review the paragraph entitled “Ware Preparation” in Operating Instructions.

6.incorrect detergent/chemcial concentrations. Verify that the detergent/chemical concentrations are correct for the associat- ed water volume.

TORQUE SETTINGS

When replacing components either in the control box or the heater box area, the manufacturer has suggestions on how much to torque the screws and nuts used in securing items to the machine. Refer to the table below for the torque specific- tions:

ITEMS

TORQUE SPEC

Relays

16 In/lbs

Heater Contactor

35 In/lbs

Heater Nuts

16 In/lbs

Terminal Block

50 In/lbs

AJ-64 Conveyor Series Technical Manual 7610-003-30-93

Issued: 05-02-2006 Revised: N/A

51

Page 58 Page 60
Page 59
Image 59
Jackson AJ-86CS, AJ-86CGP, AJ-64CS, AJ-64CE, aj-86ce, AJ-100CS, AJ-100CGP, AJ-100CE Torque Settings, Items Torque Spec
Page 58 Page 60

AJ-100CE, AJ-100CGP, AJ-100CS, aj-86ce, AJ-86CS specifications

The Jackson AJ series of guitars exemplifies a dedication to high-quality craftsmanship, innovative technology, and stunning aesthetics, making them a favorite among guitarists of various skill levels.

The AJ-100CGP is a standout model in the lineup, featuring a solid spruce top and mahogany back and sides that deliver a rich and vibrant tone. This guitar embodies a classic dreadnought design, offering a full, powerful sound ideal for both strumming and fingerpicking. Its high-gloss finish enhances its visual appeal while also promising durability, making it suitable for regular performances and practice sessions. The inclusion of a rosewood fretboard provides smooth playability and features elegant dot inlays for easy navigation along the neck.

The AJ-86CS offers a slightly different aesthetic with its cutaway design, allowing for improved access to higher frets, making it a great choice for lead guitarists. It combines a solid cedar top with mahogany back and sides, creating a warm and articulate tone, perfect for a range of musical styles from folk to rock. The fishman pickup system integrated into this model ensures that the guitar sounds incredible both plugged and unplugged, allowing musicians to connect in various performance settings.

For those seeking an elegant option, the AJ-100CE is an acoustic-electric guitar that pairs a solid spruce top with mahogany back and sides as well. The onboard electronics maintain the guitar's natural voice, providing an authentic acoustic sound when amplified. The cutaway body shape not only adds visual flair but also enhances playability, making it a preferred choice for solo performances.

The AJ-64CS showcases vintage tones with its solid Sitka spruce top paired with carefully selected mahogany back and sides. This guitar is designed with a classic vibe, featuring detailed binding and a distressed finish that evokes a sense of nostalgia. The AJ-64CS is favored by players who appreciate well-balanced sound and sustainable construction.

Lastly, the AJ-86CE brings a high-performance focus to the lineup with its innovative features. Similar to the AJ-100CE, it boasts a cutaway design and an enhanced pickup system for amplified clarity. The blend of spruce and mahogany offers intricate tonal possibilities, catering to both strumming and intricate fingerstyle techniques.

In conclusion, each model in the Jackson AJ series presents unique characteristics and sound profiles, marrying classic craftsmanship with modern technology. This makes them versatile instruments suited for a wide range of musical expressions, making them invaluable additions to any guitarist’s arsenal.
Top Page Image Contents