Start Up Conditions

Thermal Expansion

Property Damage Hazard

- Avoid water heater damage.

o Install thermal expansion tank or device if necessary,

• Contact qualified installer or service agency.

Water supply system may, because of such events as high line pressure, frequent cut-offs, and the effects of water hammer have installed devices such as pressure reducing valves, check

valves, back flow preventers, etc., to control these types of

problems. When these devices are not equipped with an internal by-pass, and no other measures are taken, the devices cause the water system to be closed. As water is heated, it expands (thermal expansion) and closed systems do not allow for the expansion of heated water.

The water within the water heater tank expands as it is heated and increases the pressure of the water system. If the relieving

point of water heater's temperature-pressure relief valve is

reached, the valve will relief the excess pressure. The

temperature-pressure relief valve is not intended for the

constant relief of thermal expansion, This is an unacceptable condition and must be corrected.

It is recommended that any devices installed which could create a closed system have a by-pass and/or the system have an expansion tank or device to relieve the pressure built by thermal

expansion. Thermal expansion tanks are available from Sears

stores and through the Sears Service Centers. Contact the

local plumbing inspector, water supplier and/or the Sears

Service Center for assistance in controlling these situations, see Figure 26.

Therma! Expansion Tank Specifications

 

Tank

Dimensions

Pipe

Mode_

Capacity

in

Inches

Fitting

Number

iln Gallons

Diameter

Length

On Tank

153.331020

2

8 (203 ram)

12-3/4 (323 mm)

3/4" Mate

153.331050

5

11 (279 mm)

14-3/4 (375 mm)

3/4" Mate

 

Expansion

Tank

Sizing

Chart

 

 

 

h[et*

Water

Heater

Capacity

 

(Gallons)

 

Water

 

 

 

 

 

 

Pressure

30

40

50

66

80

Expansion

40psi

2

2

2

5

5

Tank

50psi

2

2

2

5

5

Capacity

60psi

2

2

5

5

5

Needed

70psi

2

2

5

5

5

 

80psi

2

5

5

5

5

*Highest recorded inlet water pressure in a 24 hour period or regulated water pressure.

NOTE: Expansion tanks are preocharged with a 40 psi air

charge, mfthe intact water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match

that pressure, but must not be higher than 80 psi.

WATER HEATER

(3)

(VERTICAL MOUNTING)

WATER

HEATER

 

COLD

WATER

 

INLET

HTTING

FLOOR, CEILING JOBST, ETC,

HOT COLD

(3)

PRESSURE

REDUCING

VALVE WITH

(1_BY-PASS

EXPANSIONJ

TANK :_

t

INLETCOLD

WATER SHUT=OFF

ALTERNATE RECOMMENDED INSTALLATION

(HORIZONTAL MOUNTING)

F_GURE2&

Strange Sounds

Possible noises due to expansion and contraction of some

metal parts during periods of heat-up and cool-down do not represent harmful or dangerous conditions.

Condensation causes sizzling and popping within the burner

area during heating and cooling periods and should be

considered normal. See Condensation section.

Draft Hood Operation

Check draft hood operation by performing a worst case

depressurization of the building. With all doors and windows

closed, and with all air handling equipment and exhaust fans operating such as furnaces, clothes dryers, range hoods and bathroom fans, a match flame should still be drawn into the draft hood of the water heater with its burner firing. If the flame

23

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