Manuals / Kuhn Rikon / Kitchen Appliance / Mixer

Kuhn Rikon 3100 DRIVELINE SHEAR BOLTS 3136, 3142, 3150, 3160, 3170 & 3195 ONLY, Mixer Test Run

Models: 3100

1 36

Download 36 pages 41.93 Kb

Page 18

DRIVELINE SHEAR BOLTS

3100ST 006046 010507

MIXER SETUP

READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER.

To avoid personal injury: The hopper floor may be slippery and the augers or reel can spin unexpectedly when stepped on. Use caution when stepping or standing inside the unit; put a protective cover over the auger knives.

DRIVELINE SHEAR BOLTS

3136, 3142, 3150, 3160, 3170 & 3195 ONLY

The driveline has a shear bolt assembly for overload protection. This shear bolt type overload protection needs very little maintenance. If the motor free spins during operation, the shear bolt has broken. Replace the sheared bolt with a new one of the same diameter, length and grade. Any bolt of different specifications than listed below will prevent the shear bolt assembly from operating properly and can cause damage to the mixer.

MODEL

3136

3142

3150

3160

3170

3195

SHEAR BOLT SIZE 1/4” X 2” GRADE 5 1/4” X 2” GRADE 5 1/4” X 2” GRADE 5 1/4” X 2” GRADE 5 5/16” X 2” GRADE 5 5/16” X 2” GRADE 5

MIXER TEST RUN

1. Check for proper assembly, adjustment, and lubrication. Check to see that there is adequate oil in the oil bath. Check to be sure all bolts and set screws are tight and the drive belts are at the proper tension. Review OPERATING SAFETY PRECAUTIONS in the SAFETY section and the LUBRICATION section before operating the mixer.

2. Be sure all shields are properly in place.

3. Check for and remove any foreign objects in the mixer hopper and discharge opening.

4. Check to see that drain plugs are installed and that the discharge door is closed.

5. Be sure no one is inside the mixer.

6. Test run the mixer.

a. Make sure mixer is empty, then start the mixer. b. Run for at least five minutes.

c. Raise and lower the door several times. d. Turn off mixer and lock out power.

e. Check the mixer drive components to be sure they are not abnormally hot. Refer to Inspection and Adjustment section for proper alignment and tension settings.

If any of these items are not running as indicated, immediately repair or contact your service representative. Always refer to OPERATING SAFETY PRECAUTIONS in the SAFETY section before operating or servicing the mixer.

18

© Copyright 2004 Kuhn Knight, Inc.

Back to Table of Contents

Image 18

Kuhn Rikon 3100 DRIVELINE SHEAR BOLTS 3136, 3142, 3150, 3160, 3170 & 3195 ONLY, Mixer Test Run, Mixer Setup

Contents

Reel Auggie Commercial Reel Mixers3100 Series TABLE OF CONTENTS Copyright 2004 Kuhn Knight, IncUSING THIS MANUAL INTRODUCTIONADDITIONAL MANUALS FOLLOW SAFETY INSTRUCTIONS AND PRECAUTIONS SAFETYUNDERSTANDING SAFETY WORDS AND SYMBOLS READ THE OPERATOR’S MANUALOPERATING SAFETY PRECAUTIONS SAFETYBack to Table of ContentsKuhn Knight, Inc.5 SAFETY DECALS SAFETYUNIT PART NO Figure A SAFETYSAFETY DECALS Figure BFigure D SAFETYSAFETY DECALS Figure EFigure G SAFETYSAFETY DECALS Figure HBack to Table of Contents SAFETY DECAL PLACEMENT MODEL 3115 S/N A0028 AND BEFORESAFETY Shields removed for illustrative purposesBack to Table of Contents SAFETY DECAL PLACEMENT MODEL 3115 S/N A0029 AND AFTERSAFETY Shields removed for illustrative purposesBack to Table of Contents SAFETY DECAL PLACEMENT MODELSAFETY Shields removed for illustrative purposesBack to Table of Contents SAFETY DECAL PLACEMENT MODELS 3125 ANDSAFETY Shields removed for illustrative purposesSAFETY DECAL PLACEMENT MODELS SAFETYBack to Table of Contents SAFETY DECAL PLACEMENT MODELS 3150, 3160, 3170 AND SAFETYBack to Table of ContentsKuhn Knight, Inc.15 READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER MIXER SETUPINSTALLATION TIPS Electric Motor RecommendationsREEL CROSS TUBES SAFETY SHIELDSAUGER KNIVES MIXER SETUPMIXER SETUP DRIVELINE SHEAR BOLTS 3136, 3142, 3150, 3160, 3170 & 3195 ONLYMIXER TEST RUN READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXERSAFETY MIXER OPERATIONGENERAL MIXING TIME LIMITATIONSWARNINGS MIXER OPERATIONHAY QUALITY MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXERMATERIALS REQUIRING PREPARATION MIXER OPERATION1 LOAD COMMODITIES LOADING AND MIXINGMIXER OPERATION 2 LOAD HAY A LOAD PROCESSED HAYFILL LEVEL UNLOADINGMIXER OPERATION ELECTRIC DOOR CONTROL OPTIONSDOOR FLOW CONTROL PLATES ELECTRONIC SCALESINSPECTIONS AND ADJUSTMENTS INSPECT AND ADJUST3150 TO 3195 AND 3136 BEFORE S/N B0001 INSPECTION AND ADJUSTMENTS3150 - 3195 AND 3136 BEFORE S/N B0001 3136 B0001Back to Table of ContentsKuhn Knight, Inc.27 HAY MAXX SYSTEM ADJUSTMENTSINSPECTION AND ADJUSTMENTS IMPORTANT! Read before operating mixerLUBRICATION LUBRICATION LOCATIONSshields removed for illustrative purposes LUBRICATION LOCATIONS Back to Table of ContentsKuhn Knight, Inc.29LUBRICATION shields removed for illustrative purposesLUBRICATION LUBRICATION LOCATIONS 3125 ANDBack to Table of Contents shields removed for illustrative purposesLUBRICATION LUBRICATION LOCATIONS 3136, 3142, 3150, 3160, 3170 ANDBack to Table of ContentsKuhn Knight, Inc.31 shields removed for illustrative purposesEXCESSIVE POWER REQUIREMENTS WHEN RUNNING MIXER TROUBLE SHOOTINGPROBLEM BELTS SLIPPING SHEAR BOLT FAILSPROBLEM SEAL LEAKING ON UPPER AUGER TROUBLE SHOOTINGPROBLEM MOTOR RUNS, BUT REEL AND AUGERS DO NOT TURN PROBLEM SEAL LEAKING ON INPUT SHAFTPROBLEM HYDRAULIC DOOR SYSTEM OPERATES ERRATICALLY TROUBLE SHOOTINGPROBLEM OIL LEAKING AROUND THE EDGES OF THE OIL BATH PROBLEM SCALE HANGS UP, LOAD CELL ONLY3115 SPECIFICATIONS 3115 TOMODEL - STATIONARY 3120MODEL - STATIONARY SPECIFICATIONS 3150 TOSAFETY 3150