Manuals / Kuhn Rikon / Kitchen Appliance / Mixer

Kuhn Rikon 3100 Trouble Shooting, Problem Motor Runs, But Reel And Augers Do Not Turn

Models: 3100

1 36

Download 36 pages 41.93 Kb

Page 33

PROBLEM: MOTOR RUNS, BUT REEL AND AUGERS DO NOT TURN

3100ST 006046 010507

TROUBLE SHOOTING

PROBLEM: MOTOR RUNS, BUT REEL AND AUGERS DO NOT TURN

	CAUSE	SOLUTION

	SHEAR BOLT ON PTO DRIVELINE HAS SHEARED	Replace with the same grade and size shear bolt. Do not use any
		bolt other than the grade specified in the MIXER SETUP,
		DRIVELINE SHEAR BOLTS section. If problem persists, call your
		local dealer.
	BELTS ARE SLIPPING	Adjust or replace belts ad outlined in the INSPECTION AND
		ADJUSTS section. If problem persists, call your authorized Kuhn
		Knight service dealer.
	BROKEN CHAIN	Make sure that mixer is not overloaded. Replace broken chain. A
		spliced chain will not be as strong as a new chain and may break
		in another place. Be sure to inspect bearings, bearing mounts,
		and shafts for any damage caused by excessive pressure.

	PROBLEM: SEAL LEAKING ON UPPER AUGER

	CAUSE	SOLUTION

	BOLTS MAY HAVE WORKED LOOSE ON SEAL RETAINER	Tighten or replace bolts
	SEAL IS DAMAGED	Replace Seal

	PROBLEM: SEAL LEAKING ON INPUT SHAFT

	CAUSE	SOLUTION

	OIL BATH IS OVERFILLED	The oil level in the sealed drive compartment should be maintained
		at the “oil level” plug on the drive compartment housing. This
		allows the oil to be thrown onto all the other chains inside the
		drive compartment.
	SEAL IS DAMAGED	Replace Seal

	PROBLEM: EXCESSIVE CHAIN NOISE

	CAUSE	SOLUTION

	MISALIGNED SPROCKETS	Check sprockets for worn edges of teeth. Use a straight edge to
		verify the alignment of the sprockets.
	WORN SPROCKET AND OR CHAIN	Inspect sprockets and chains. Replace if excessively worn.

	PROBLEM: FEED IS SEPARATING AS IT DISCHARGES FROM THE MIXER DOOR

	CAUSE	SOLUTION

	DOOR IS OPEN LESS THAN HALF WAY	Hay mixed in the load will separate from the grain if the discharge
		door is not open at least half way. Additional flow control plates
		may be required.

Back to Table of ContentsKuhn Knight, Inc.33

1501 West 7th Ave., Brodhead, WI 53520

701 Cherry Ave., Greeley, CO 80632

Image 33

Kuhn Rikon 3100 Trouble Shooting, Problem Motor Runs, But Reel And Augers Do Not Turn, Problem Seal Leaking On Upper Auger

Contents

Reel Auggie Commercial Reel Mixers3100 Series Copyright 2004 Kuhn Knight, Inc TABLE OF CONTENTSUSING THIS MANUAL INTRODUCTIONADDITIONAL MANUALS UNDERSTANDING SAFETY WORDS AND SYMBOLS SAFETYFOLLOW SAFETY INSTRUCTIONS AND PRECAUTIONS READ THE OPERATOR’S MANUALOPERATING SAFETY PRECAUTIONS SAFETYBack to Table of ContentsKuhn Knight, Inc.5 SAFETY DECALS SAFETYUNIT PART NO SAFETY DECALS SAFETYFigure A Figure BSAFETY DECALS SAFETYFigure D Figure ESAFETY DECALS SAFETYFigure G Figure HSAFETY SAFETY DECAL PLACEMENT MODEL 3115 S/N A0028 AND BEFOREBack to Table of Contents Shields removed for illustrative purposesSAFETY SAFETY DECAL PLACEMENT MODEL 3115 S/N A0029 AND AFTERBack to Table of Contents Shields removed for illustrative purposesSAFETY SAFETY DECAL PLACEMENT MODELBack to Table of Contents Shields removed for illustrative purposesSAFETY SAFETY DECAL PLACEMENT MODELS 3125 ANDBack to Table of Contents Shields removed for illustrative purposesSAFETY DECAL PLACEMENT MODELS SAFETYBack to Table of Contents SAFETY DECAL PLACEMENT MODELS 3150, 3160, 3170 AND SAFETYBack to Table of ContentsKuhn Knight, Inc.15 INSTALLATION TIPS MIXER SETUPREAD AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXER Electric Motor RecommendationsAUGER KNIVES SAFETY SHIELDSREEL CROSS TUBES MIXER SETUPMIXER TEST RUN DRIVELINE SHEAR BOLTS 3136, 3142, 3150, 3160, 3170 & 3195 ONLYMIXER SETUP READ AND FOLLOW THESE INSTRUCTIONS WHEN SETTING UP THE MIXERSAFETY MIXER OPERATIONGENERAL WARNINGS LIMITATIONSMIXING TIME MIXER OPERATIONMATERIALS REQUIRING PREPARATION MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXERHAY QUALITY MIXER OPERATIONMIXER OPERATION LOADING AND MIXING1 LOAD COMMODITIES 2 LOAD HAY A LOAD PROCESSED HAYFILL LEVEL UNLOADINGMIXER OPERATION DOOR FLOW CONTROL PLATES OPTIONSELECTRIC DOOR CONTROL ELECTRONIC SCALESINSPECT AND ADJUST INSPECTIONS AND ADJUSTMENTS3150 - 3195 AND 3136 BEFORE S/N B0001 INSPECTION AND ADJUSTMENTS3150 TO 3195 AND 3136 BEFORE S/N B0001 3136 B0001INSPECTION AND ADJUSTMENTS HAY MAXX SYSTEM ADJUSTMENTSBack to Table of ContentsKuhn Knight, Inc.27 IMPORTANT! Read before operating mixerLUBRICATION LUBRICATION LOCATIONSshields removed for illustrative purposes LUBRICATION Back to Table of ContentsKuhn Knight, Inc.29LUBRICATION LOCATIONS shields removed for illustrative purposesBack to Table of Contents LUBRICATION LOCATIONS 3125 ANDLUBRICATION shields removed for illustrative purposesBack to Table of ContentsKuhn Knight, Inc.31 LUBRICATION LOCATIONS 3136, 3142, 3150, 3160, 3170 ANDLUBRICATION shields removed for illustrative purposesPROBLEM TROUBLE SHOOTINGEXCESSIVE POWER REQUIREMENTS WHEN RUNNING MIXER BELTS SLIPPING SHEAR BOLT FAILSPROBLEM MOTOR RUNS, BUT REEL AND AUGERS DO NOT TURN TROUBLE SHOOTINGPROBLEM SEAL LEAKING ON UPPER AUGER PROBLEM SEAL LEAKING ON INPUT SHAFTPROBLEM OIL LEAKING AROUND THE EDGES OF THE OIL BATH TROUBLE SHOOTINGPROBLEM HYDRAULIC DOOR SYSTEM OPERATES ERRATICALLY PROBLEM SCALE HANGS UP, LOAD CELL ONLYMODEL - STATIONARY SPECIFICATIONS 3115 TO3115 3120SAFETY SPECIFICATIONS 3150 TOMODEL - STATIONARY 3150