Lennox International Inc Merit Series Gas Furnace Cleaning the Heat Exchanger and Burners

Models: Merit Series Gas Furnace

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Cleaning the Heat Exchanger and Burners

Cleaning the Heat Exchanger and Burners

NOTE − Use papers or protective covering in front of the fur- nace during cleaning.

1 − Turn off both electrical and gas power supplies to fur- nace.

2 − Remove flue pipe and top cap (some applications top cap can remain) from the unit.

3 − Label the wires from gas valve, rollout switches, prima- ry limit switch and make−up box then disconnect them.

4 − Remove the screws that secure the combustion air in- ducer/pressure switch assembly to the collector box. Carefully remove the combustion air inducer to avoid damaging blower gasket. If gasket is damaged, it must be replaced to prevent leakage.

5 − Remove the collector box located behind the combus- tion air inducer. Be careful with the collector box gas- ket. If the gasket is damaged, it must be replaced to prevent leakage.

6 − Disconnect gas supply piping. Remove the screw se- curing the burner box cover and remove cover. Re- move the four screws securing the burner manifold as- sembly to the vestibule panel and remove the assembly from the unit.

7 − Remove screws securing burner box and remove burner box.

8 − NOX units only − Remove screw securing NOX insert. Remove NOX insert. See figure 38.

 

ML180UH BURNER, COMBUSTION AIR INDUCER ASSEMBLY &

 

HEAT EXCHANGER REMOVAL

 

 

Gasket

 

 

Flue Transition

 

 

Pressure Switch

 

Rollout Switches

 

(−090, −110 −135 units)

 

Rollout Switches

Ignitor

Heat Exchanger

(−045 and −070 units)

 

 

 

Orifice Plate

Collector Box

 

Combustion Air Inducer

 

Sensor

 

 

 

 

Retention Rings

 

 

Cross Over

 

Manifold And Gas Valve

 

FIGURE 37

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Page 36
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Lennox International Inc Merit Series Gas Furnace installation instructions Cleaning the Heat Exchanger and Burners