Impinger I -–1000 Series Service Manual - Domestic 43
CONVEYOR MOTOR REPLACEMENT - BALDOR
1000 SERIES SN 4390 - 14974
1200 SERIES SN 4390 – 14791
1. Shut off power at main bre aker.
2. Remove control panel to p and front cover.
3. Remove the conve yor drive chain from the motor sprocket.
4. Remove chain guard.
5. Remove the sprock et from the conveyor motor shaft by loosening the set screws and sliding
the sprocket off the shaft.
6. Unplug the wiring harnes s for the motor.
7. Disconnect the red and black wires from the terminals on the tach. generator which is mounted on the
top of the D.C. conveyor motor. Note which terminal the red and black wires are attached to.
(Reversing the polarity will cause motor to run wide open with no control from the speed pot.)
8. Remove the four (4) m ounting bolts.
9. Remove dust cover, rem ove tach., tach. bracket, coupling, and optical encoder assembly for
reinstallation on new motor assembly. (See page 82)
10. Reassemble in reverse order and calibrate in the conveyor D. C. control board (See D. C. Motor Control
Board - Calibration).
CONVEYOR MOTOR REPLACEMENT - STEPPER
1000 SERIES SN14975 AND ABOVE
1200 SERIES SN14792 AND ABOVE
1. Shut off power at main bre aker.
2. Remove control panel to p and front cover.
3. Remove the chain guard.
4. Remove the conve yor drive chain from the motor sprocket.
5. Remove the sprock et from the conveyor motor shaft by loosening the set screw and sliding the sprocket
off the shaft.
6. Unplug the wire harness for the motor.
7. Unplug the wire harness for the hall effect sensor (mounted on motor) from the conveyor speed control.
8. Remove the four (4) m ounting bolts and washers.
9. Reassemble in revers e order and calibrate the control board. (See Stepper Control-Adjustment)
NOTE: New drive motors will come as an assembly with Magnet and Hall Ef fect Sensor. The
magnet and sensor will also be available as a replaceable spare part. (W hen replacing the magnet be
sure to clean shaft and locate new magnet up against the shoulder on the s haft.)
COUPLING AND ENCODER DISC
1. Shut off power at main bre aker.
2. Remove conveyor m otor assembly.
3. Remove dust cover abo ve motor.
4. Loosen both allen set scr ews (.050 inch allen wrench) located on coupling hub.
5. Remove 3 screws fr om tach. bracket, loosen the 4th.
6. Remove encoder assem bly, see optical encoder assembly in following procedure. Pushing coupling down
on motor shaft. Swivel tach. bracket aside and remove coupling. To install, pus h coupling on to motor
shaft. The encoder disc must be nearest motor.
7. Refasten tach. brack et in proper alignment.
8. Tighten the set screw on t he tach. side first maintaining the .010 minimum dimension
between the coupling hub and tach.
9. Pull the coupling apart ( approximately 1/8",3.2mm) and fasten the motor side set screw.
If the optical encoder was loosened, refer to optical encoder in this section for adjustment.
NOTE: The thin, slotted encoder disc must be handled with care so not to bend it.
10. Recheck tightness on the set screws to be sure they are tight. If available, LOC TITE (the
removable kind) should be used to secure set screws.