Lincoln Electric 11521 service manual Theory of Operation, Figure E.2 Input Power Circuit

Models: 11521

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E-2

THEORY OF OPERATION

 

 

FIGURE E.2 - INPUT POWER CIRCUIT

 

 

 

 

 

SPOOL

WIRE

 

 

 

 

 

 

GAS

GUN

SPEED

 

 

 

 

 

 

SOLENOID

SWITCH

CONTROL

 

 

 

 

 

 

 

 

WIRE

 

 

 

 

 

 

 

 

DRIVE

 

 

 

 

 

 

 

 

MOTOR

 

 

 

CIRCUIT

115V

 

CONTROL BOARD

 

 

 

BREAKER

RECEPTACLE

 

 

 

 

 

 

FAN

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

TRANSFORMER

OUTPUT BRIDGE

 

 

 

 

 

 

TACH

 

 

 

V

 

 

FEEDBACK

THERMOSTAT

THERMOSTAT

 

 

 

 

CONTACTOR CONTROL

 

 

 

 

.8

 

 

 

 

 

 

 

 

 

 

 

LINE

 

27

AC

TAP SELECTOR

GUN TRIGGER

 

 

SWITCH

 

 

 

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OUTPUT DIODE

 

 

 

 

 

 

 

 

BRIDGE

 

 

 

 

 

 

 

 

+

+

 

 

 

 

 

 

 

OUTPUT

POSITIVE

 

 

 

 

 

 

CHOKE

 

 

 

 

 

 

TERMINAL

 

 

 

 

 

 

 

 

 

 

 

 

CONTACTOR

OUTPUT

 

 

 

 

 

 

 

 

CAPACITORS

 

 

RECONNECT

 

 

 

 

 

-

-

 

 

MAIN

 

 

 

 

NEGATIVE

PANEL

TRANSFORMER

 

 

 

 

 

 

 

 

TERMINAL

 

 

 

 

 

 

 

INPUT LINE VOLTAGE, MAIN

TRANSFORMER, VOLTAGE

SELECTOR SWITCH AND BAFFLE

MOUNTED DIODE BRIDGE

The single phase input power is connected to the Power MIG® 215XT through a line switch located on the front panel.

A reconnect panel allows the user to configure the machine for the desired input voltage. The AC input voltage is applied to the primary of the main transformer. The cooling fan motor and 115v receptacle (115VAC) is powered from a portion of the secondary winding. For welding purposes, the main transformer converts the high voltage, low current input power to a low voltage, high current output. This tapped secondary winding is coupled to a voltage selector switch. By selecting one of seven positions on the switch the user can preset the desired voltage output from a minimum setting (A) to a maximum voltage setting (G).

NOTE: Unshaded areas of Block Logic

Diagram are the subject of discussion

Power MIG® 215XT

E-2

GUN

ASSEMBLY

Page 34
Image 34
Lincoln Electric 11521 service manual Theory of Operation, Figure E.2 Input Power Circuit