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G-4

 

ElEcTrical DiaGramS

G-4

SchEmaTic - cOmplETE machiNE - l12308-1 pG2

 

 

 

 

 

 

 

 

 

1-L12308

ENGINEERING CONTROLLED

CHANGE DETAIL: REVISED PAGE 2.

 

 

 

 

MANUFACTURER: No

 

 

 

 

 

 

 

 

 

CONTROLSTHE

THESSTANDARDFEEDMOTORCIRCUIT

 

 

CONTROL

 

 

 

 

PTC

 

 

 

 

 

 

 

 

 

 

 

 

FUNCTIONALITYOF

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THEMACHINE

 

ALSOISUSEDFORALLTHESPOOLGUN

 

 

P.C. BOARD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTORSWHENSELECTEDWITH

 

 

 

(SCHEMATIC G4414)

 

 

 

 

 

11J1

FROMSTANDARD

 

 

 

 

 

 

 

 

 

5J1

 

ADAPTERPANEL.

 

SENSINGFOR7-PIN

 

 

REMOTEWFS

 

 

 

 

GUNTRIGGER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

REMOTEWFS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPOOLGUNTO

 

 

FOR7-PIN

 

FOR6-PIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

OPERATE

 

 

 

SPOOLGUN

 

SPOOLGUN

 

12J1

FROM112AFEED

 

 

 

 

 

SPOOL GUN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTORNEGLEAD

 

 

 

 

 

GAS SOLENOID

 

 

 

1J3 2J3

6J2

7J14 8J14 5J14

3J14

4J14 1J14

6J14

16J14

15J14 13J14 11J14 10J14

9J14

12J14

2J14

14J14

3J2

5J2

2J2 1J2

4J2

 

 

 

 

 

 

 

 

 

 

 

 

.05

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

LOCATEDON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CASEBACK

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

V=8.7VDCWHENGASISFLOWING

 

 

123A 122A

106E

 

 

 

128

129

 

 

 

126A

125A

127A

119A

 

118A 117A

120C

 

 

SPOOL

 

 

 

 

 

COIL: 21.6OHMS, 12VDCCOIL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GAS SOLENOID -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOROID

 

GUN

 

 

 

 

 

 

 

GAS SOLENOID +

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6-PIN

 

2.2VDC@50IN/MIN

 

 

 

 

 

 

K2703-1 SPOOL GUN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20VDC@700IN/MIN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

AMPHENOL

 

 

 

 

 

 

ADAPTER PANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

P.M.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

A

MOTOR +

 

MAX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR -

 

 

 

 

 

 

 

LOCATEDON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIVIDERPANEL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

WFS

SPOOL GUN POT

 

MOTOR+SPEEDCONTROL

 

 

 

INWIREDRIVE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

100K

POT

 

 

 

 

 

COMPARTMENT

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

+

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

E

 

 

 

 

 

FROMCONTROLBOARD

 

 

 

S2

(TOSWITCHBETWEEN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

+

 

**

 

TOGGLE

SPOOLGUNAND

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TOSTANDARDFEEDMOTOR

3J5

105C

SWITCH

STANDARDGUN)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3PB

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

104G

 

 

 

 

 

16J1- POWERTOSTANDARDGASSOLENOIDANDUSED

6J5

6PB

105D

 

105E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPOOL GUN TRIGGER

 

 

1J5

1PB

116C

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CLOSINGGUNTRIGGERMAKESBOTH

 

FORSPOOLGUNDETECT(ATCONTROLBOARD)

5J5

5PB

104F

 

104G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FROMSTANDARDGUNTRIGGER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THESTANDARDGUNANDTHESPOOL

 

 

4J5

4PB

106D

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NORMALLYCLOSED(SHOWN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

GUNSELECTRICALLYHOT!

 

 

+40FROMDIODEDRIDGE

 

2J5

2PB

104E

 

INSPOOLGUNPOSITION)

105F

 

 

 

 

 

 

 

 

 

 

119B

 

 

120B

104H

 

 

 

 

 

4J1- TOCONTROLBOARD(TRIGGER)

 

 

 

 

 

 

 

S3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THERMOSTAT

 

 

 

 

 

SPOOL GUN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SELECTOR

 

 

 

 

 

 

 

SPOOL GUN

 

 

 

 

7-PIN

 

SPOOL GUN TRIGGER

 

 

 

 

 

ALSO SEE

 

 

 

 

 

 

SWITCH

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

PAGE 1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TRIGGER

 

 

 

 

AMPHENOL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMMON

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPOOL GUN

 

E

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MOTOR

 

 

B

MOTOR -

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMMON

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

C

 

 

MAX

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

D

 

WFS

 

SPOOL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5K

POT

P.M.

GUN

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

G

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SPOOL GUN POT

MOTOR

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1.7VDC@50IN/MIN

105G

A

MOTOR +

24VDC@700IN/MIN

1 TOROID ON BOTH LEADS

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FOR MAGNUM SG AND MAGNUM 250LX

**SPOOL GUNS OPERATION, REMOVE MAGNUM 100SG ADAPTER PANEL (AND HARNESS / SWITCH) FROM P5 OF MACHINE HARNESS AND PLUG IN K2703-1 SPOOL GUN HARNESS

REFER TO L11543-1 FOR SPOOL GUN

ADAPTER PANEL INSTALLATION

INSTRUCTIONS.

 

 

 

 

CAVITY NUMBERING SEQUENCE

LEAD COLOR CODE:

COMPONENT VALUE UNITS:

 

 

 

 

(COMPONENT SIDE OF P.C. BOARD)

 

 

B-BLACK

CAPACITOR: MFD/VOLTS

 

 

 

 

 

 

 

 

 

 

 

 

G-GREEN

RESISTOR: OHMS/WATTS

 

 

 

1

 

8

 

1

3

 

1

 

O-ORANGE

 

 

 

 

 

 

 

 

 

 

 

 

 

J1,

 

 

J2

 

 

J3

 

 

R-RED

CONNECTOR PIN NUMBERS:

 

 

 

J14

 

16

 

 

 

 

 

 

U-BLUE

 

 

 

9

 

4

6

 

 

 

 

 

 

 

 

 

 

 

2

 

W-WHITE

EX. 12 PIN CONNECTOR

 

 

 

 

(NON-LEAD SIDE OF CONNECTOR)

 

 

 

 

 

 

 

Y-YELLOW

1

2

6

 

 

 

 

 

 

 

 

J4 (TRIGGER,

 

LABELS:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TACHOMETER,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

COMMON

 

 

 

 

 

 

 

 

 

 

 

MOTOR SIDE)

 

 

7

 

12

 

 

 

 

 

1

3

 

1

4

 

 

FRAME GROUND

 

 

 

 

 

PA

 

 

 

 

 

 

 

 

 

LATCH

 

 

 

 

 

 

 

 

 

 

 

EARTH GROUND

VIEW OF CONNECTOR ON PC BOARD

 

 

 

 

 

4

6

 

5

8

 

 

PROPRIETARY &

 

 

 

 

 

 

 

 

 

 

 

 

 

 

THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OWNED BY LINCOLN GLOBAL, INC. AND MAY NOT BE DUPLICATED, COMMUNICATED

CONFIDENTIAL:

 

TO OTHER PARTIES OR USED FOR ANY PURPOSE WITHOUT THE EXPRESS WRITTEN PERMISSION OF LINCOLN GLOBAL, INC.

 

MANUFACTURING TOLERANCE PER E2056

CONTROL: CLEVELAND

SCALE:

EQUIPMENT TYPE:

 

POWER MIG 216

 

 

2

2

UNLESS OTHERWISE SPECIFIED TOLERANCE:

 

 

 

ON 2 PLACE DECIMALS IS ± .02 in. (± 0.5 mm)

DRAWN BY:

cstuble

NONE

 

 

 

 

 

PAGE ___ OF ___

ON 3 PLACE DECIMALS IS ± .002 in. (± 0.05 mm)

IF PRINTED

SUBJECT:

 

 

MACHINE SCHEMATIC

DOCUMENT

 

DOCUMENT

MATERIAL TOLERANCE ("t") TO AGREE

ENGINEER:

T. SPEAR

@ A2 SIZE

 

 

NUMBER:

 

REVISION:

ON ALL ANGLES IS ± .5 OF A DEGREE

 

 

 

 

 

 

 

 

 

 

 

 

L12308-1

C

WITH PUBLISHED STANDARDS.

 

 

UNITS:

MATERIAL

UF

APPROVAL

4/9/2010

PROJECT

CRM41566

REFERENCE:

DO NOT SCALE THIS DRAWING

APPROVED:

OBS

INCH

DISPOSITION:

DATE:

NUMBER:

L12308

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

pOWEr miG® 215XT

Page 94
Image 94
Lincoln Electric 11521 service manual SchEmaTic cOmplETE machiNE l12308-1 pG2

11521 specifications

The Lincoln Electric 11521 is a highly regarded choice among welders and metal fabricators, known for its reliability and efficiency. This portable MIG welder excels in delivering professional-grade results, making it suitable for both beginners and experienced welders. One of the standout features of the Lincoln Electric 11521 is its user-friendly design, which facilitates ease of use and enhances the overall welding experience.

Equipped with a powerful 180 amp output, the Lincoln Electric 11521 is capable of tackling a wide range of welding applications. It operates on a standard 230-volt outlet, allowing users to work on various materials, including mild steel, stainless steel, and aluminum, with thicknesses up to 5/16 inch. This versatility is crucial for those who handle different types of projects, from automotive repairs to home improvement tasks.

The welder employs a spool gun for welding aluminum, ensuring a smooth and efficient feeding of the wire. This technology mitigates the problems commonly associated with feeding aluminum wire through a regular gun, providing a seamless experience. Additionally, the Lincoln Electric 11521 features an adjustable welding speed and voltage, enabling users to fine-tune their settings to match the specific requirements of each project. This adaptability leads to better penetration, bead shape, and overall weld quality.

Another important aspect of the Lincoln Electric 11521 is its durability. Constructed with high-quality materials, this welder is designed for tough jobs and can withstand the wear and tear associated with heavy use. The unit's compact size and lightweight design further enhance its practicality, making it easy to transport between job sites or store when not in use.

Safety is a crucial element in welding, and the Lincoln Electric 11521 does not compromise on this aspect. It features a thermal overload protection system, which prevents damage to the machine by shutting it down in case of overheating. The welder also includes a gas-saving mode that intelligently reduces the gas flow during idle times, maximizing efficiency.

In summary, the Lincoln Electric 11521 is a versatile and reliable MIG welder that caters to a wide range of welding needs. With its powerful output, user-friendly features, advanced technologies, and robust safety mechanisms, it is an excellent investment for professionals and hobbyists alike looking to achieve high-quality welds with ease.