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ElEcTrical DiaGramS

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WiriNG DiaGram - cOmplETE machiNE - l12184-1

 

 

POWER MIG 215XT (208/220/230V) FOR CODE 11521

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CAVITY NUMBERING SEQUENCE

(COMPONENT SIDE OF P.C. BOARD)

1

8

1

3

1

J1

 

J2

 

J3

9

16

4

6

2

 

 

 

 

GENERAL INFORMATION

ELECTRICAL SYMBOLS PER E1537

COLOR CODE

 

B -

BLACK

W -

WHITE

R -

RED

U -

BLUE

INDICATES CONNECTOR CAVITY No.

**CAVITY

NUMBERING SEQUENCE

(NON-LEAD SIDE OF CONNECTOR)

J4 (TRIGGER,

 

 

 

TACHOMETER,

 

 

 

MOTOR SIDE)

1

 

3

1

 

4

 

 

PA

NOTES:

 

N.A.

WELDING CABLE MUST BE OF PROPER CAPACITY FOR THE CURRENT AND DUTY CYCLE OF

 

IMMEDIATE AND FUTURE APPLICATIONS.

N.B.

THIS DIAGRAM SHOWS THE "ELECTRODE" POLARITY “POSITIVE”. TO CHANGE POLARITY, TURN

 

THE UNIT OFF AND REVERSE LEAD CONNECTIONS AT CABLE CONDUCTOR STRAP AND WORK

 

STUD.

RECTIFIER

TRANSFORMER ASSEMBLY

THERMOSTAT THERMOSTAT

1104C 1104B 1104A

CONTROL BOARD

1101A 1

1102A 2

1103A 3

1104A 4

1105A 5

1106A 6

1107A 7

1108A 8

J1

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46

1110A

X10

27.8V

5 8

1106C

1106A 1107A

 

 

 

 

1103A

 

 

 

 

 

 

R2

 

 

 

 

1109A

1113A

 

 

 

 

 

 

 

 

 

 

 

WIRE FEED

 

 

 

 

 

SPEED

 

 

 

1108A

 

 

 

 

 

 

1116A

 

J5

PA

**1

 

GAS

 

1116B

1

 

 

SOLENOID

 

1104C

2

 

2

 

1116B

1105A

3

 

3

1122

 

 

 

 

1106C

4

 

4

 

SINGLE PHASE

SWITCH AND GUN TRIGGER

1104D

5

 

5

 

1109A 9

1110A 10

1111A 11

1112A 12

1113A 13

1114A 14

1115A 15

1116A 16

X9

1114A

BRIDGE

SHOWN IN MAGNUM 100 L PUSH

1105B

6

6

1121

1121

 

 

 

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L1

L2

H1

 

 

 

 

 

H3

H4

H2

L1

L2

 

 

TO SINGLE PHASE

 

 

 

 

 

 

SUPPLY LINE

 

 

 

 

 

H2

230220 V

 

208V

 

H1

H4

W

 

 

 

 

 

 

B

 

 

 

 

H1

 

 

RECONNECT

 

 

H3

G

 

PANEL

 

 

LINE

 

 

 

 

 

SWITCH

POWER

 

 

 

 

 

S1

TRANSFORMER

 

 

 

 

 

 

TO GROUND PER

NATIONAL ELECTRICAL

CODE

X8

G

 

 

X7

F

 

 

X6

E

 

 

X5

D

 

 

X4

C

CONTACTOR

 

 

 

X3

B

 

 

X2

A

TAP SELECTOR

 

SWITCH

 

X1

 

 

 

X11

 

 

 

115V

 

 

 

X12

 

 

 

 

 

401

401A

 

 

X11

 

 

 

FAN

 

 

 

MOTOR

 

 

 

X12

402A

 

 

402

RECTIFIER

GUN MODE.

 

 

 

 

1122

1124

100SG READY

 

 

 

 

 

 

 

 

 

GUN

 

 

J6

 

 

1118A

1123

 

 

TRIGGER

 

 

 

 

SWITCH

 

 

1

324

 

1

1118

 

 

 

 

 

 

 

 

2

325

 

2

1111A

 

 

 

 

3

327

 

3

1117

 

TORROID

 

 

4

326

 

4

1104D

 

 

 

 

J4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1 **

 

 

 

 

 

 

 

 

2

 

 

 

 

 

 

 

 

R

3

1115A

 

 

 

 

 

 

 

U

4

1101A

 

 

 

 

 

 

 

B

5

1102A

 

 

 

 

 

 

 

 

6

1112A

 

 

 

 

 

 

 

B

7

 

 

 

 

 

 

 

W

8

1105B

 

15A

 

 

 

B

 

 

 

 

 

 

 

 

 

+

 

 

 

 

403

 

 

 

 

MOTOR/

 

 

 

 

 

T

P.M.

 

 

 

D

 

D

GEARBOX

 

 

 

 

 

A

 

-

 

 

 

 

115V

 

U

 

 

 

 

 

 

C

 

 

 

 

 

 

 

B

 

 

 

 

 

 

 

 

H

 

 

 

 

 

 

 

 

 

 

W

 

 

 

 

TO

 

 

 

 

 

 

 

 

WORK

1124 1

2

3

1117A 4

1123 5

6

1

2

J2

J3

USED FOR ADDITIONAL SPOOL GUN OPTIONS

C1 AND C2 C1

 

C2

 

31,000 MFD

 

 

 

 

 

50V

 

+

+

R1

40 OHMS

 

50 W

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OUTPUT

R.F. FILTER

CHOKE

B

L12184-1

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. The wiring diagram specific to your code is pasted inside one of the enclosure panels of your machine.

pOWEr miG® 215XT

Page 92
Image 92
Lincoln Electric 11521 service manual Power MIG 215XT 208/220/230V for Code, POWEr miG 215XT

11521 specifications

The Lincoln Electric 11521 is a highly regarded choice among welders and metal fabricators, known for its reliability and efficiency. This portable MIG welder excels in delivering professional-grade results, making it suitable for both beginners and experienced welders. One of the standout features of the Lincoln Electric 11521 is its user-friendly design, which facilitates ease of use and enhances the overall welding experience.

Equipped with a powerful 180 amp output, the Lincoln Electric 11521 is capable of tackling a wide range of welding applications. It operates on a standard 230-volt outlet, allowing users to work on various materials, including mild steel, stainless steel, and aluminum, with thicknesses up to 5/16 inch. This versatility is crucial for those who handle different types of projects, from automotive repairs to home improvement tasks.

The welder employs a spool gun for welding aluminum, ensuring a smooth and efficient feeding of the wire. This technology mitigates the problems commonly associated with feeding aluminum wire through a regular gun, providing a seamless experience. Additionally, the Lincoln Electric 11521 features an adjustable welding speed and voltage, enabling users to fine-tune their settings to match the specific requirements of each project. This adaptability leads to better penetration, bead shape, and overall weld quality.

Another important aspect of the Lincoln Electric 11521 is its durability. Constructed with high-quality materials, this welder is designed for tough jobs and can withstand the wear and tear associated with heavy use. The unit's compact size and lightweight design further enhance its practicality, making it easy to transport between job sites or store when not in use.

Safety is a crucial element in welding, and the Lincoln Electric 11521 does not compromise on this aspect. It features a thermal overload protection system, which prevents damage to the machine by shutting it down in case of overheating. The welder also includes a gas-saving mode that intelligently reduces the gas flow during idle times, maximizing efficiency.

In summary, the Lincoln Electric 11521 is a versatile and reliable MIG welder that caters to a wide range of welding needs. With its powerful output, user-friendly features, advanced technologies, and robust safety mechanisms, it is an excellent investment for professionals and hobbyists alike looking to achieve high-quality welds with ease.