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ii

 

 

 

 

 

 

SAFETY

 

 

 

 

 

 

 

ii

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ELECTRIC SHOCK can kill.

 

 

 

 

ARC RAYS can burn.

 

3.a. The electrode and work (or ground) circuits

 

 

 

 

4.a. Use a shield with the proper filter and cover

 

are electrically “hot” when the welder is on.

 

 

 

 

 

 

 

 

 

 

plates to protect your eyes from sparks and

 

Do not touch these “hot” parts with your bare

 

 

 

 

 

the rays of the arc when welding or observing

 

skin or wet clothing. Wear dry, hole-free

 

 

 

 

 

open arc welding. Headshield and filter lens

 

gloves to insulate hands.

 

 

 

 

 

 

 

should conform to ANSI Z87. I standards.

3.b. Insulate yourself from work and ground using dry insulation.

 

4.b. Use suitable clothing made from durable flame-resistant

Make certain the insulation is large enough to cover your full

 

 

 

material to protect your skin and that of your helpers from

area of physical contact with work and ground.

 

 

 

the arc rays.

 

 

 

 

 

 

In addition to the normal safety precautions, if welding

 

4.c. Protect other nearby personnel with suitable, non-flammable

must be performed under electrically hazardous

 

 

 

screening and/or warn them not to watch the arc nor expose

conditions (in damp locations or while wearing wet

 

 

 

themselves to the arc rays or to hot spatter or metal.

clothing; on metal structures such as floors, gratings or

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

scaffolds; when in cramped positions such as sitting,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUMES AND GASES

 

kneeling or lying, if there is a high risk of unavoidable or

 

 

 

 

 

 

accidental contact with the workpiece or ground) use

 

 

 

 

 

can be dangerous.

 

the following equipment:

 

 

 

 

 

 

 

 

 

 

• Semiautomatic DC Constant Voltage (Wire) Welder.

 

 

 

 

 

5.a. Welding may

produce

fumes and gases

• DC Manual (Stick) Welder.

 

 

 

 

 

 

 

 

hazardous to health. Avoid breathing these

 

 

 

 

 

 

 

 

• AC Welder with Reduced Voltage Control.

 

 

 

 

 

fumes and gases.When welding, keep

 

 

 

 

 

 

 

 

 

 

 

 

 

your head out of the fume. Use enough

3.c. In semiautomatic or automatic wire welding, the electrode,

 

 

 

 

 

ventilation and/or exhaust at the arc to keep

 

 

 

fumes

and

gases

away from

the breathing

zone. When

electrode

reel,

welding head, nozzle

or

semiautomatic

 

 

 

 

 

 

welding

with

electrodes

which

require

special

welding gun are also electrically “hot”.

 

 

 

 

 

 

 

 

 

 

ventilation such as stainless or hard facing (see

 

 

 

 

 

 

 

 

 

 

 

3.d. Always be

sure

the

work

cable

makes

a

good electrical

 

 

 

instructions on

container

or MSDS) or

on

lead or

 

 

 

cadmium

plated

steel and

other metals

or

coatings

connection

with

the

metal

being

welded. The connection

 

 

 

 

 

 

which produce highly toxic fumes, keep exposure as

should be as close as possible to the area being welded.

 

 

 

 

 

 

low as possible and within applicable OSHA PEL and

 

 

 

 

 

 

 

 

 

 

 

3.e. Ground the work or metal to be welded to a good electrical

 

 

 

ACGIH TLV limits using local exhaust or mechanical ven-

 

 

 

tilation. In confined spaces or in some circumstances,

(earth) ground.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

outdoors, a respirator may be required. Additional pre-

 

 

 

 

 

 

 

 

 

 

 

3.f. Maintain the electrode holder, work clamp, welding cable and

 

 

 

cautions are also required when welding on galvanized

 

 

 

steel.

 

 

 

 

 

 

 

 

welding machine in good, safe operating condition. Replace

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

damaged insulation.

 

 

 

 

 

 

5. b. The operation of welding fume control equipment is affected

 

 

 

 

 

 

 

 

 

3.g. Never dip the electrode in water for cooling.

 

 

 

 

by various factors including proper use and positioning of the

 

 

 

 

equipment, maintenance of the equipment and the specific

 

 

 

 

 

 

 

 

 

 

 

3.h. Never simultaneously touch electrically

“hot” parts of

 

 

 

welding procedure and application involved. Worker expo-

 

 

 

sure level should be checked upon installation and periodi-

electrode holders connected to two welders because voltage

 

 

 

 

 

 

cally thereafter to be certain it is within applicable OSHA PEL

between the two can be the total of the open circuit voltage

 

 

 

 

 

 

and ACGIH TLV limits.

 

 

 

 

 

of both welders.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3.i. When working above floor level, use a safety belt to protect

 

5.c. Do not weld in locations near chlorinated hydrocarbon vapors

 

 

 

coming from degreasing, cleaning or spraying operations.

yourself from a fall should you get a shock.

 

 

 

 

 

 

 

 

The heat and rays of the arc can react with solvent vapors to

 

 

 

 

 

 

 

 

 

 

 

3.j. Also see Items 6.c. and 8.

 

 

 

 

 

 

 

form phosgene, a highly toxic gas, and other irritating prod-

 

 

 

 

 

 

 

ucts.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.d. Shielding gases used for arc welding can displace air and

 

 

 

 

 

 

 

 

 

 

 

cause injury or death. Always use enough ventilation,

 

 

 

 

 

 

 

 

 

 

 

especially in confined areas, to insure breathing air is safe.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

5.e. Read and understand the manufacturer’s instructions for this

 

 

 

 

 

 

 

 

 

 

 

equipment and the consumables to be used, including the

 

 

 

 

 

 

 

 

 

 

 

material safety data sheet (MSDS) and follow your

 

 

 

 

 

 

 

 

 

 

 

employer’s safety practices. MSDS forms are available from

 

 

 

 

 

 

 

 

 

 

 

your

welding distributor

or

from

the

manufacturer.

 

 

 

 

 

 

 

 

 

5.f. Also see item 1.b.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power MIG® 215XT

Page 3
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Lincoln Electric 11521 service manual Electric Shock can kill ARC Rays can burn

11521 specifications

The Lincoln Electric 11521 is a highly regarded choice among welders and metal fabricators, known for its reliability and efficiency. This portable MIG welder excels in delivering professional-grade results, making it suitable for both beginners and experienced welders. One of the standout features of the Lincoln Electric 11521 is its user-friendly design, which facilitates ease of use and enhances the overall welding experience.

Equipped with a powerful 180 amp output, the Lincoln Electric 11521 is capable of tackling a wide range of welding applications. It operates on a standard 230-volt outlet, allowing users to work on various materials, including mild steel, stainless steel, and aluminum, with thicknesses up to 5/16 inch. This versatility is crucial for those who handle different types of projects, from automotive repairs to home improvement tasks.

The welder employs a spool gun for welding aluminum, ensuring a smooth and efficient feeding of the wire. This technology mitigates the problems commonly associated with feeding aluminum wire through a regular gun, providing a seamless experience. Additionally, the Lincoln Electric 11521 features an adjustable welding speed and voltage, enabling users to fine-tune their settings to match the specific requirements of each project. This adaptability leads to better penetration, bead shape, and overall weld quality.

Another important aspect of the Lincoln Electric 11521 is its durability. Constructed with high-quality materials, this welder is designed for tough jobs and can withstand the wear and tear associated with heavy use. The unit's compact size and lightweight design further enhance its practicality, making it easy to transport between job sites or store when not in use.

Safety is a crucial element in welding, and the Lincoln Electric 11521 does not compromise on this aspect. It features a thermal overload protection system, which prevents damage to the machine by shutting it down in case of overheating. The welder also includes a gas-saving mode that intelligently reduces the gas flow during idle times, maximizing efficiency.

In summary, the Lincoln Electric 11521 is a versatile and reliable MIG welder that caters to a wide range of welding needs. With its powerful output, user-friendly features, advanced technologies, and robust safety mechanisms, it is an excellent investment for professionals and hobbyists alike looking to achieve high-quality welds with ease.