Lincoln Electric 11521 service manual Psoc

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G-5

+15V

+5V3.32K

ElEcTrical DiaGramS

G-5

SchEmaTic - cONTrOl bD - G4414 pG1

R71

+15V

+25-75VDC

GUNKIT

4

J1

76

R77

R72

3320.1W

3

J1

+5V

+5V

+15V

+15V

3

30V1

CLUSTER3

J1

5

105A

TRIGGERINPUTS

COM

Q3

D6

FTP6

TOGGLE

121

121

500

DZ4

TRIGGER

47.5

2

Q8

Q4

1W

1W

18V

D12

SWITCH

1W

16P1(2)

60A

60A

INSPOOL

R78

R79

R75

0.2A

150V

150V

SPOOL

GUN

R73

.5A

J1

1A/FR

R70

121

121

500

C16

40V

15

L2

HI-SIDE

400V

TOGGLE

GUN

TRIGGER

1W

1W

.1uF

2

0.063W

.1uF

R67C34

C17

249

TRIGGER

R74

221

600OHMS

1

5

3

SWITCH

.uF

C35

0V

COM

1K

C1

1

VCC

VB

8

82uF

.1uF

CLUSTER

DZ2

50V

0.1W

50V

4.75K

VCC

50V

2

GUNKIT

1

J1

COM

R138

.2A

2

A

X6

Y

4

TACHSIGNAL

3

COINM

X4

VSHO6

511R70

INSPOOL

11

J1

3W

D30

R82

35V

50V

PLANE1

5.1V

R135

0.063W

L1G14GW

6

P2(5)

Q1

2

IR2118S

7

3

J2

COM

15K

820pFC33

DRIVE_ON

R68

0.1W

NCGND

DRIVEON

0.115A

D5

+15V

50V

60V

COM

15

1

3

20

P2(0)

4.75K

+15V

3A

D31

200V

MOTOR_SELECT

2

COM

MOTORSELECT

0.063W

1KLOW-SIDE

Q5

COM

1A/FR

FTP7

CLUSTER3

B

6

J14

2.R57

3

070V.2A

+5V

1K

C.18uF

R81

249R69

3

400V

60AQ9

SPOOL

12P1(3)

COM

0.063W

40V

CLUSTER

2

60AQ7

MAIN

21K

D16

1

0COM.063W

50V

R129

.5A

R69

150V

150V

GUN

WMOTOR

R58

BRAKEON

BRAKE_ON

0.60VQ115A

40VQ6.5A

2

0.+15VW

D11511

MOTR

TRIGGR_INTRLK_EN

15

J14

D4

2

TRGR5P2(7)INTRLK_EN

8P2(1)

COM

3

0.2A

COM

3

+5V

COM

PSOC

35V

30V1

16

J14

070V.2A

C25

VSENSE

2.21K

VSENSE

R56

G4560MULTBY18

R90

3

J14

2R106.21K.W

1

1K

8.25K

C21

03D.213A

+5V

R105

0.063W

50V.1uF

24P0(0)

0.063W1K

75K

D

2

COM

GAS21P2(2)ONOFF

0.1W

.1uF

1

70V

2

J2

4

112A

GASON/OFF

4

J14

R89

3

+5V

C1

50V

070V.2A

1K

2.

21K

R62

.uF

DIVBY3

R92COM

1

0.063W

50V

ISENSE

ISENSE

CLUSTER2

12

R84

J1

12

112A

0.W

R118

14

X3

R107.W

COM

4P0(1)

0.W

D192

COLD7P2(3)INCH

224P

3

2.21K

3D6

+5V

1.21K

COLDINCH

J14

2.

3

R137R137

330..1W2K

1

C2623

11

0.2A

R116

70V 2

33pF

0.2

0.1

R88

16.5K

0.2A

+15V

21K

70V

+5V

1K

C14

43.2K

R118

100V

5W

5W

1

.uF

C11

0.1W

0.1W

90.9K

0.W

0.063W

50V

.1W

415

0.1W

2

COM

1uF

100.1W

0.1W

750.1W

COM

2

R115

CLUSTER3

5.

K

R117301.1W

CLUSTER CLUSTER

GASPURGE

100K.1W

D18

C.12uF

3D17

+5V

0.063W1K

2P0(5)

POWERSOURCE

R1160.W

COM

BURNBACK

10

J14

+5V3

070V.2A

PEAK_CURLIM

COM

2.R8721K

GASPURGE

COM

R117

14

J14

0.W

1

1K

C13

22P2(4)

CY8C27443SX

1P0(7)

R115

J14

5

GASFLOWENABLE

R98

R97

600L1OHMS

C36R111

0.063W

50V.uF

GAS_FLOW10ENABLEP1(7)

3

CW

.1uF

COM

+15V

100.1W

+5V

100.1W

12

J14

COM

50V

1

OCI1

OUT4 5PUTCONTROLR95205W

0D.2A3

J2

6

10K

R86

COM

70V

2

R59

BURNBACK

1

POJ14WER9SOURCE2

1

70V

2

2

J14

Q4

CLUSTER5

AIN

100K.1W

50V

0.2A

1.82K

600V

PEED

1.82K

9

J1

.1uF

D1

+5V

1K

224P

10

0

.2R141

2500D

42VAC

J1

16

SET

POINT

9

MOV1

50VC37.1uF

MOOR

R110

R96 R131

S

OUTPUTENABLE

CW

FTP9

2

6

150V

WHENCLOSED

CONT

D7

3

2

80J

J14

1

4

WFS

13

J1

R85

R

26P0(4)

24OUT

CLUSTER4

1A

SPOOL

.2

10KMAIN

C22

3

+5V

SPEEDCTRL

18P1(6)

0.60V115A

TRI1

POT

100K.1W

100K.1W

0.063W1K

8

X3

R14033

J3

SOLEOIDGUN

+10V

1

J2

50V

0.2A

010K.R54063W

COM

COM

COM

R142100

R143100

R144100

B1

COM

1

70V 2

010K.063WR55

R109

.063WR14510K

MAIN

TOGGLE

10KSPOT.

SPOOL

+5V

R113

SOLENOID

SWITCH

2

J2

R121

5

R130

33

1

D9

INSPOOL

100KPOT.

75K

GUNKIT

TIME

GUN

3

+15V

X3

7

R64

3

D

600V1A

3WIRE

2WIRE

01K.1W

6

224P

+5V

X3

1

R83

SPOOLSPOT

3

J1

8

CONNECTTO

CCW

CCW

D9

100K.1W

2

0.2A

100K.1W

0.A2

24P

3

100K.1W

3P0(3)

SPOOL_GUN_DETECT

70V

D10

FILTEREDDC

1

30V

2

100K.1W

VOLTAGE

+5V

R123

R122

0D.2A8

+5V

C.19uF

23P2(6)

R119

2

1A

+25-75VDC

100K.1W1

2

COM

Q2

600V

J1PIN6

R139R12010K.1W

R125

COM

100K.1W

100K.1W

30V

50V

INDICATORLIGHT

SOLENOID_DRIVE

033.063W.2K

D8

+25-75VDC

R124COM

COM

11P1(5)

FTP8

R114

COM

010K.063WR51

100V10AQ15

100V10A

600V1A

J1

7

CONTACTOR

ASSEMBLY#G4415

POWERTOCONTACTOR

COM

0.063W

INPUT_VOLTAGE

INPUTVOLTAGE

CONTACTOR17_DRIVEP1(4)

R133200.1W

1

75K

3

25P0(2)

200.1W

0.063W

GENERALINFORMATION

R

145

Q-15

OCI-1 T

ANDSOLENOIDS.

10

J1

R93

3.32K

C20.1uF

D2

+5V

R5

P1(0)15P1(1)1319

SCISENSE

COM

R134

ELECTRICALSYMBOLSPERE137

C

37

X-6

MOV-1L-2

6

+15V

+5V

R91

0.1W

50V

1

70V

2

+5V

THERMOSTATCALIBRATE

27P0(6)

1.R132K

.022/50V

LABELS

D-

0

DZ-4

FTP-9TRI-1

+15V

SCLKXRES

CAPACITORS=

MFD(

UNLESS

0.2A

PSOC

1

*USEJ1-10ANDJ1-14

CLUSTER2

3

PRIMARY_POSITIVE

33pFC32

1

1

1

1

RESISTORS=Ohms(

1/4W

UNLESSOTHERWISEOTHERWISESPECIFIED)

VOLTAGENET

DATA

0.W

DIODES=

1A,400V

(UNLESSOTHERWISESPECIFIED)

TOCONNETTO

1

D25

4

POSITIVE_1

COM

4

28

CLUSTERINFORMATION

10V0

R101

R53

CSUPPLYWERO ONSUPPLYSOURCEPOINT

*28USE-42J1VAC-6AND+/-20%J1-.

POWER_SUPPLY

CLUSTER1

50V

50V

SINCECOMPONENS &CIRCUITRYCONFIDENTIAL:

14

224P

CY8C27443SX

13J14

5J2

COM

7J14

HISDOCUMENTCONTAINSPROPRIETARYINFORMATIONOWNEDBYLINCOLNGLOBAL,INC.ANDMAYNOTBE

DUPLICATED,COMMUNICATED

WHENUSINGAN

11

14

C30

ASSEMBLYNo.

CLUSTERNo.

COM

TOOTHERPARTIES,ORUSEDFORANYPURPOSEWITHOUTTHEEXPRESSWRITTENPERMISSIONOFLINCOLNGLOBAL,INC.

J1

22.1K

22.1K

200

G4415

1&2

PROPRIETARYPRINTEDCIRCUITBARDMAY

DESIGNINFORMATION

EQUIPMENTTYPE:COMMONWIREDRIVECONTROL

PAGE

01OF03

EXTERNALBRIDGE

47pF

GBPC3504

COMMON

POSITIVE_5V

X3

X2

COM

FRAME

RECTIFIER.

W2

C27

C23

0.1W

0.063W

50V

R100

EARTHGROUNDCONNECTIONNECTION

R127 R128 R136

.1uF

.1uF

J14

PROGRAMMING

560

,3,4&5

R99

SUBJECT:

SCHEMATIC,CONTROL

PCB

NUMBER:

REVISIO:

ABILITYAFFECTINGOF COMPLETEBOAD,THIS

2

WITHOUT

THE

INTERCHANGE-

DRAWNBY:

APM

7-10-2008

DISPOSITION:

NADATE:

--------

NUMBER:

CRM_____

DOCUMENT

DOCUMENT

COM

COM

KEY

8

USEJ14PI12FORCOM

6057

2

HAVIAGRAMNACOMMONCODENUMBER.

APPROVED:

G3850

G

4414-2G0

A

COMPONETSORCIRCUITRYOFCONTROLS

ENGINEER:

REFERENCE:

MATERIAL

APPROVAL

PROJECT

4

5V

D

MYNOTSHOWTHEEXCT

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.

pOWEr miG® 215XT