E-4

 

TROUBLESHOOTING

 

E-4

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed througout this manual

 

 

 

 

 

 

 

 

PROBLEMS

 

POSSIBLE AREAS OF

 

RECOMMENDED

 

 

(SYMPTOMS)

 

MISADJUSTMENTS

 

COURSE OF ACTION

 

 

 

 

PROBLEMS

 

 

 

Frequent occurrence of contact tip

1.

Improper welding parameters or

1.

See welding wire literature for

 

burnback.

 

technique (example: ESO is too

 

proper settings

 

 

 

 

short).

 

 

 

 

 

2.

Wire may be feeding intermittent-

2.

See symptoms on intermittent or

 

 

 

 

ly.

 

sluggish wire feed

 

 

 

 

 

 

 

Poor weld bead appearance (porosi-

1.

No gas flow.

1.

See symptom “Low or no gas

 

ty or dull gray oxidized surface).

 

 

 

flow”.

 

 

 

2.

Low gas flow.

2.

See symptom “Low or no gas

 

 

 

 

 

 

flow”.

 

 

 

3.

Improper or contaminated shield-

3.

Check that the gas supplyʼs label-

 

 

 

 

ing gas.

 

ing reads 100% argon.

 

 

 

 

 

 

Temporarily use alternate, known

 

 

 

 

 

 

gas supply and check for appear-

 

 

 

 

 

 

ance improvement.

 

 

 

4.

Welding in a windy environment.

4. Erect a wind shield or move to a

 

 

 

 

 

 

non-windy location before welding

 

 

 

5.

Improper electrode polarity.

5.

Reconnect machineʼs welding

 

 

 

 

 

 

output to proper electrode polarity

 

 

 

6.

Improper welding parameters or

6.

See welding wire literature for

 

 

 

 

technique

 

proper settings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

MAGNUM™ PRO 350 and 550 FUME GUNS

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Lincoln Electric 550, 350 manual Possible Areas Recommended Symptoms