Manuals / Lincoln Electric / Lawn and Garden / Portable Generator

Lincoln Electric 4000 manual Diagrams, Dimension Print Power Arc, Power-Arc, 20.00, 30.00, 508 mm

Models: 4000

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DIMENSION PRINT POWER ARC 4000

REF.

20.00

30.00 508 mm

762 mm

F-3

POWER-ARC

4000

REF.

20.88

530 mm

8-19-94

DIAGRAMS

REF.

7.92

201 mm

REF.

14.16

360 mm

M17196

F-3

Page 47

Image 47

Lincoln Electric 4000 Diagrams, Dimension Print Power Arc, Power-Arc, 20.00, 30.00, 508 mm, 762 mm, 20.88 530 mm, M17196

Contents

IM488-E POWER-ARCSales and Service through Subsidiaries and Distributors Worldwide 4000CALIFORNIA PROPOSITION 65 WARNINGS SAFETYFOR ENGINE powered equipment ELECTRIC AND MAGNETIC FIELDS may be dangerousSAFETY ELECTRIC SHOCK can killARC RAYS can burn FUMES AND GASES can be dangerousSAFETY FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged WELDING SPARKS can cause fire or explosionMar. ‘93 PRÉCAUTIONS DE SÛRETÉSAFETY Thank You Please Examine Carton and Equipment For Damage ImmediatelyOn-Line Product Registration Section B POWER-ARCMASTER TABLE OF CONTENTS FOR ALL SECTIONS Section AAC Auxiliary Power INSTALLATIONTECHNICAL SPECIFICATIONS - POWER-ARC DisplacementSTORING SAFETY PRECAUTIONSRead this entire installation section before you start installation LOCATION AND VENTILATIONLIFTING PRE-OPERATION ENGINE SERVICESTACKING TILTINGB&S 8 HP Carb. Certified Power-Arc 4000 Typical Fuel ConsumptionMUFFLER DEFLECTOR SPARK ARRESTERWELDING CABLE CONNECTIONS FIGURE A.1 - POWER-ARC 4000 OUTPUT CONNECTIONSPOWER ARC ELECTRICAL OUTPUT CONNECTIONSPLUGS AND HAND-HELD EQUIPMENT AUXILIARY POWER RECEPTACLESCable Installation MACHINE GROUNDINGOnly a licensed, certified, trained electrician should install the machine to a premises or resi- dential electrical system. Be certain that PREMISES WIRINGCIRCUIT BREAKERS INSTALLATIONINSTALLATION TypeCommon Electrical Devices Possible ConcernsGENERAL DESCRIPTION SAFETY INSTRUCTIONSOPERATION OPERATING INSTRUCTIONSWELDING CAPABILITY OPERATIONAL FEATURES AND CONTROLSDESIGN FEATURES AND ADVANTAGES RECOMMENDED APPLICATIONSPOWER ARC CONTROLS AND SETTINGSFIGURE B.1 - OUTPUT PANEL CONTROLS GENERATOR/WELDER CONTROLSOPERATION GASOLINE ENGINE CONTROLSRefer to your engine manual for the location of the following features POWER-ARCCHECK AND FILL THE ENGINE OIL LEVEL ENGINE OPERATIONBEFORE STARTING THE ENGINE STARTING THE ENGINEFOR A “HOT” ENGINE STOPPING THE ENGINERUNNING THE ENGINE BREAK-IN PERIODPOWER-ARC TO USE THE GENERATOR AS AN AUXILIARY POWER SUPPLYGENERATOR OPERATION GENERAL INFORMATIONOPERATION GENERATOR POWER APPLICATIONSSuggested Power Applications POWER-ARCAFTER YOU FINISH THE WELD TO USE THE POWER-ARC 4000 FOR WELDINGWELDING OPERATION CONTROL FUNCTION / OPERATION “Current Control Dial”Material Thickness SettingWELDING GUIDELINES B-10Semi-automatic, MIG Welding With a Lincoln Weld Pak 100 or Weld Pak Stick WeldingLearning To Stick Weld B-11Always wear dry insulating gloves B-12What Happens in the Arc? Insulate yourself from work and ground3. The Correct Arc Length Ridge where puddle solidifies Molten puddleB-13 1. The Correct Welding PositionTypes of Welds PRACTICEB-14 Common MetalsPenetration B-15Good 1/8 3.2mmPOWER-ARC B-16Vertical-Up Welding Vertical-Down WeldingWelding Sheet Metal How to Hardface the Sharp Edge Metal to Ground WearB-17 Overhead WeldingWelding Cast Iron B-18hot coldcold White brittle cast ironHigh-Speed Group AWS E6013 B-19Selecting Electrodes Out-of-Position Group AWS E6011SEMIAUTOMATIC MIG WELDING WITH A LINCOLN WELD-PAK 100 OR WELD-PAK ACCESSORIESOPTIONS/ACCESSORIES LINCOLN ELECTRIC ACCESSORIESENGINE ADJUSTMENTS MAINTENANCEROUTINE AND PERIODIC MAINTENANCE ENGINE MAINTENANCEMAINTENANCE FIGURE D.2 - CLEAN ROTATING SCREEN/FINGER GUARD/DEBRIS GUARDFIGURE D.3 - CLEAN COOLING SYSTEM FIGURE D.4 - SET SPARK PLUG GAPMAINTENANCE TABLE D.1 ENGINE MAINTENANCE PARTSPart HondaPOWER-ARC GENERATOR/WELDER MAINTENANCEFIGURE D.5. - BRUSH REMOVAL AND REPLACEMENT MAINTENANCE1 . CRADLE ASSEMBLY 2. ROTOR, BLOWER, AND BEARING ASSEMBLY FIGURE D.6. - MAJOR COMPONENT LOCATIONSMAINTENANCE POWER-ARCPOWER-ARC TROUBLESHOOTINGHOW TO USE TROUBLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMMISADJUSTMENTS SYMPTOMSPROBLEMS PROBLEMSPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSPER E1537 DIAGRAMSSYMBOLS ELECTRICALPOWER-ARC S25341DIAGRAMS WIRING DIAGRAM - POWER ARC 4000 CODESPOWER-ARC 4000DIAGRAMS DIMENSION PRINT POWER ARCPOWER-ARC POWER-ARC AVISO DE PRECAUCIONWARNUNG ATENÇÃOAVISO DE WARNUNGATENÇÃO PRECAUCIONWorlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide