Manuals / Lincoln Electric / Lawn and Garden / Portable Generator

Lincoln Electric 4000 manual Electrical Output Connections, Welding Cable Connections, Power Arc

Models: 4000

1 52

Download 52 pages 38.15 Kb

Page 12

FIGURE A.1 - POWER-ARC 4000 OUTPUT CONNECTIONS

A-5	INSTALLATION	A-5

FIGURE A.1 - POWER-ARC 4000 OUTPUT CONNECTIONS

1

POWER ARC 4000

80

70AMPS

AMPS

125

AMPS90

GENERATORAMPS

100

AMPS

WARNING

6

ELECTRODE SELECTION GUIDE

5

	3
2	4
2

1.	CURRENT CONTROL DIAL	4.	CIRCUIT BREAKERS (2) - 20 AMP
2.	WELD OUTPUT TERMINALS (2)	5.	RECEPTACLE - 240 VOLT, 20 AMP
3.	GROUND STUD	6.	DUPLEX RECEPTACLE - 120 VOLT, 20
		AMP

ELECTRICAL OUTPUT

CONNECTIONS

See Figure A.1 for the location of the current control dial, weld output terminals, ground stud, circuit breakers, 240 and 120 volt receptacles.

TABLE A.1

RECOMMENDED WELDING CABLE

SIZE AND LENGTH

TOTAL COMBINED LENGTH OF ELECTRODE AND

WORK CABLES

WELDING CABLE CONNECTIONS

Cable Size and Length

Be sure to use welding cables that are large enough. The correct size and length becomes especially important when you are welding at a distance from the welder.

Table A.1 lists recommended cable sizes and lengths for rated current and duty cycle. Length refers to the distance from the welder to the work and back to the welder. Cable diameters are increased for long cable lengths to reduce voltage drops.

	Cable Size for
	125 amp/
Cable Length	30% Duty Cycle
0-50 feet (0-15 meters)	6 AWG
50-100 feet (15-39 meters)	4 AWG
100-150 feet (30-46 meters)	3 AWG
150-200 feet (46061 meters)	2 AWG
200-250 feet (61-76 meters)	1 AWG

POWER-ARC 4000

Image 12

Lincoln Electric Electrical Output Connections, FIGURE A.1 - POWER-ARC 4000 OUTPUT CONNECTIONS, Power Arc, Installation

Contents

POWER-ARC Sales and Service through Subsidiaries and Distributors Worldwide4000 IM488-ESAFETY FOR ENGINE powered equipmentELECTRIC AND MAGNETIC FIELDS may be dangerous CALIFORNIA PROPOSITION 65 WARNINGSELECTRIC SHOCK can kill ARC RAYS can burnFUMES AND GASES can be dangerous SAFETYFOR ELECTRICALLY powered equipment CYLINDER may explode if damagedWELDING SPARKS can cause fire or explosion SAFETYPRÉCAUTIONS DE SÛRETÉ SAFETYMar. ‘93 Please Examine Carton and Equipment For Damage Immediately On-Line Product RegistrationThank You POWER-ARC MASTER TABLE OF CONTENTS FOR ALL SECTIONSSection A Section BINSTALLATION TECHNICAL SPECIFICATIONS - POWER-ARCDisplacement AC Auxiliary PowerSAFETY PRECAUTIONS Read this entire installation section before you start installationLOCATION AND VENTILATION STORINGPRE-OPERATION ENGINE SERVICE STACKINGTILTING LIFTINGPower-Arc 4000 Typical Fuel Consumption MUFFLER DEFLECTORSPARK ARRESTER B&S 8 HP Carb. CertifiedFIGURE A.1 - POWER-ARC 4000 OUTPUT CONNECTIONS POWER ARCELECTRICAL OUTPUT CONNECTIONS WELDING CABLE CONNECTIONSAUXILIARY POWER RECEPTACLES Cable InstallationMACHINE GROUNDING PLUGS AND HAND-HELD EQUIPMENTPREMISES WIRING CIRCUIT BREAKERSINSTALLATION Only a licensed, certified, trained electrician should install the machine to a premises or resi- dential electrical system. Be certain thatType Common Electrical DevicesPossible Concerns INSTALLATIONSAFETY INSTRUCTIONS OPERATIONOPERATING INSTRUCTIONS GENERAL DESCRIPTIONOPERATIONAL FEATURES AND CONTROLS DESIGN FEATURES AND ADVANTAGESRECOMMENDED APPLICATIONS WELDING CAPABILITYCONTROLS AND SETTINGS FIGURE B.1 - OUTPUT PANEL CONTROLSGENERATOR/WELDER CONTROLS POWER ARCGASOLINE ENGINE CONTROLS Refer to your engine manual for the location of the following featuresPOWER-ARC OPERATIONENGINE OPERATION BEFORE STARTING THE ENGINESTARTING THE ENGINE CHECK AND FILL THE ENGINE OIL LEVELSTOPPING THE ENGINE RUNNING THE ENGINEBREAK-IN PERIOD FOR A “HOT” ENGINETO USE THE GENERATOR AS AN AUXILIARY POWER SUPPLY GENERATOR OPERATIONGENERAL INFORMATION POWER-ARCGENERATOR POWER APPLICATIONS Suggested Power ApplicationsPOWER-ARC OPERATIONTO USE THE POWER-ARC 4000 FOR WELDING WELDING OPERATIONCONTROL FUNCTION / OPERATION “Current Control Dial” AFTER YOU FINISH THE WELDSetting WELDING GUIDELINESB-10 Material ThicknessStick Welding Learning To Stick WeldB-11 Semi-automatic, MIG Welding With a Lincoln Weld Pak 100 or Weld PakB-12 What Happens in the Arc?Insulate yourself from work and ground Always wear dry insulating glovesRidge where puddle solidifies Molten puddle B-131. The Correct Welding Position 3. The Correct Arc LengthPRACTICE B-14Common Metals Types of WeldsB-15 Good1/8 3.2mm PenetrationB-16 Vertical-Up WeldingVertical-Down Welding POWER-ARCHow to Hardface the Sharp Edge Metal to Ground Wear B-17Overhead Welding Welding Sheet MetalB-18 hot coldcoldWhite brittle cast iron Welding Cast IronB-19 Selecting ElectrodesOut-of-Position Group AWS E6011 High-Speed Group AWS E6013ACCESSORIES OPTIONS/ACCESSORIESLINCOLN ELECTRIC ACCESSORIES SEMIAUTOMATIC MIG WELDING WITH A LINCOLN WELD-PAK 100 OR WELD-PAKMAINTENANCE ROUTINE AND PERIODIC MAINTENANCEENGINE MAINTENANCE ENGINE ADJUSTMENTSFIGURE D.2 - CLEAN ROTATING SCREEN/FINGER GUARD/DEBRIS GUARD FIGURE D.3 - CLEAN COOLING SYSTEMFIGURE D.4 - SET SPARK PLUG GAP MAINTENANCETABLE D.1 ENGINE MAINTENANCE PARTS PartHonda MAINTENANCEGENERATOR/WELDER MAINTENANCE FIGURE D.5. - BRUSH REMOVAL AND REPLACEMENTMAINTENANCE POWER-ARCFIGURE D.6. - MAJOR COMPONENT LOCATIONS MAINTENANCEPOWER-ARC 1 . CRADLE ASSEMBLY 2. ROTOR, BLOWER, AND BEARING ASSEMBLYTROUBLESHOOTING HOW TO USE TROUBLESHOOTING GUIDEStep 1. LOCATE PROBLEM SYMPTOM POWER-ARCSYMPTOMS PROBLEMSPROBLEMS MISADJUSTMENTSTROUBLESHOOTING SYMPTOMSPROBLEMS PROBLEMSTROUBLESHOOTING SYMPTOMSPROBLEMS PROBLEMSDIAGRAMS SYMBOLSELECTRICAL PER E1537S25341 DIAGRAMSWIRING DIAGRAM - POWER ARC 4000 CODES POWER-ARC4000 DIAGRAMSDIMENSION PRINT POWER ARC POWER-ARCPOWER-ARC POWER-ARC PRECAUCION WARNUNGATENÇÃO AVISO DEWARNUNG ATENÇÃOPRECAUCION AVISO DESales and Service through Subsidiaries and Distributors Worldwide Worlds Leader in Welding and Cutting Products