Troubleshooting | Lincoln Electric 4000 specs

E-3		TROUBLESHOOTING	E-3

	Observe all Safety Guidelines detailed throughout this manual

	PROBLEMS	POSSIBLE AREAS OF	RECOMMENDED
	(SYMPTOMS)	MISADJUSTMENT(S)	COURSE OF ACTION

PROBLEMS

Unit will weld but low or no generator power is available.

1.Circuit breaker open.

2.Loose or open connection with elec- trical plug-in component.

3.Current control dial not at “125”.

4.No open circuit voltage at receptacle. Open lead in receptacle circuit.

5.No open circuit voltage at receptacle. Bad receptacle.

6.Rheostat (R1) lead broke.

Engine runs erratically or stops running. 1. Engine is not fully warmed-up and engine choke is in the fully open (RUN) position.

2. Engine requires service to head, car- buretor, filters, oil, spark plug and/or gas.

If all recommended possible areas of misadjustment have been checked and the problem persists,

Contact your local Lincoln Authorized Field Service Facility.

Engine sputters but will not start.

1.Bad gas, bad filter, air cleaner, spark plug, and/or breather.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER-ARC 4000

Image 43

Lincoln Electric 4000 manual Troubleshooting

Contents

POWER-ARC California Proposition 65 Warnings Safety Electric Shock can kill Iii Welding Sparks can cause fire or explosion Précautions DE Sûreté On-Line Product Registration Please Examine Carton and Equipment For Damage Immediately Master Table of Contents for ALL Sections Technical Specifications POWER-ARC Installation Engine Exhaust can kill Safety PrecautionsLocation and Ventilation Storing PRE-OPERATION Engine Service 8 HP Carb. Certified 9 HP Honda 9 HP Kool Bore Plus Power-Arc 4000 Typical Fuel ConsumptionMuffler Deflector Spark Arrester Welding Cable Connections Electrical Output ConnectionsCable Size and Length Plugs and HAND-HELD Equipment Auxiliary Power ReceptaclesCable Installation Machine Grounding Circuit Breakers Premises Wiring Type Common Electrical Devices Possible Concerns Table A.2 Electrical Device USE with the POWER-ARC General Description Safety InstructionsOperation Operating Instructions Welding Capability Operational Features and ControlsDesign Features Advantages Recommended Applications GENERATOR/WELDER Controls Controls and Settings Gasoline Engine Controls Before Starting the Engine Engine OperationStarting the Engine Running the Engine Stopping the EngineBREAK-IN Period General Information Generator Operation Table B.3 Generator Power Applications Control Function / Operation Current Control Dial Welding Operation Welding Guidelines Material Thickness Electrode Type Size Setting Stick Welding Welding arc What Happens in the Arc? Correct Way to Strike An Arc Correct Welding Position Correct Arc LengthCorrect Welding Speed Do the following Common MetalsTypes of Welds Use the following Welding in the Vertical Position PenetrationFillet Welds Multiple Pass Welds Vertical-Down Welding Vertical-Up Welding Hardfacing To Reduce Wear How to Hardface the Sharp Edge Metal to Ground WearOverhead Welding Welding Sheet Metal Cast Iron Plate Preparation Welding Cast Iron Low Hydrogen Group Stable-Arc E7018 Selecting ElectrodesOut-of-Position Group AWS E6011 High-Speed Group AWS E6013 OPTIONS/ACCESSORIES AccessoriesLincoln Electric Accessories Engine Adjustments MaintenanceRoutine and Periodic Maintenance Engine Maintenance Figure D.2 Clean Rotating SCREEN/FINGER GUARD/DEBRIS Guard Part Table D.1 Engine Maintenance PartsHonda Figure D.5. Brush Removal and Replacement GENERATOR/WELDER Maintenance Figure D.6. Major Component Locations HOW to USE Troubleshooting Guide Troubleshooting Possible Areas Symptoms Troubleshooting Engine requires service to head, head gasket, and/or valves Diagrams Wiring Diagram Power ARC 4000 Codes 10671 4000 POWER-ARC POWER-ARC Precaucion Warnung