Manuals / Lincoln Electric / Lawn and Garden / Portable Generator

Lincoln Electric 4000 Power-Arc, Master Table Of Contents For All Sections, Section A, Section B

Models: 4000

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	MASTER TABLE OF CONTENTS FOR ALL SECTIONS
		Page
	Safety	i-iv

	Installation	Section A
	Technical Specifications	A-1
	Safety Precautions	A-2
	Location and Ventilation	A-2
	Pre-operation Engine Service	A-3
	Electrical Output Connections	A-5

	Operation	Section B
	Safety Instructions	B-1
	General Description	B-1
	Recommended Applications	B-2
	Operational Features and Controls	B-2
	Design Features and Advantages	B-2
	Welding Capability	B-2
	Limitations	B-2
	Controls and Settings	B-3
	Engine Operation	B-5
	Welding Operation	B-9

	Accessories	Section C

	Maintenance	Section D
	Safety Precautions	D-1
	Routine and Periodic Maintenance	D-1
	General Assembly Exploded View	D-6

	Troubleshooting and Repair	Section E

	Electrical Diagrams	Section F

	Parts Manual (B&S 8 HP & Honda Engines)	P233 Series
	Parts Manual (B&S 9 HP Vanguard Engine)	P352 Series

POWER-ARC 4000

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Contents

IM488-E POWER-ARCSales and Service through Subsidiaries and Distributors Worldwide 4000CALIFORNIA PROPOSITION 65 WARNINGS SAFETYFOR ENGINE powered equipment ELECTRIC AND MAGNETIC FIELDS may be dangerousSAFETY ELECTRIC SHOCK can killARC RAYS can burn FUMES AND GASES can be dangerousSAFETY FOR ELECTRICALLY powered equipmentCYLINDER may explode if damaged WELDING SPARKS can cause fire or explosionSAFETY PRÉCAUTIONS DE SÛRETÉMar. ‘93 On-Line Product Registration Please Examine Carton and Equipment For Damage ImmediatelyThank You Section B POWER-ARCMASTER TABLE OF CONTENTS FOR ALL SECTIONS Section AAC Auxiliary Power INSTALLATIONTECHNICAL SPECIFICATIONS - POWER-ARC DisplacementSTORING SAFETY PRECAUTIONSRead this entire installation section before you start installation LOCATION AND VENTILATIONLIFTING PRE-OPERATION ENGINE SERVICESTACKING TILTINGB&S 8 HP Carb. Certified Power-Arc 4000 Typical Fuel ConsumptionMUFFLER DEFLECTOR SPARK ARRESTERWELDING CABLE CONNECTIONS FIGURE A.1 - POWER-ARC 4000 OUTPUT CONNECTIONSPOWER ARC ELECTRICAL OUTPUT CONNECTIONSPLUGS AND HAND-HELD EQUIPMENT AUXILIARY POWER RECEPTACLESCable Installation MACHINE GROUNDINGOnly a licensed, certified, trained electrician should install the machine to a premises or resi- dential electrical system. Be certain that PREMISES WIRINGCIRCUIT BREAKERS INSTALLATIONINSTALLATION TypeCommon Electrical Devices Possible ConcernsGENERAL DESCRIPTION SAFETY INSTRUCTIONSOPERATION OPERATING INSTRUCTIONSWELDING CAPABILITY OPERATIONAL FEATURES AND CONTROLSDESIGN FEATURES AND ADVANTAGES RECOMMENDED APPLICATIONSPOWER ARC CONTROLS AND SETTINGSFIGURE B.1 - OUTPUT PANEL CONTROLS GENERATOR/WELDER CONTROLSOPERATION GASOLINE ENGINE CONTROLSRefer to your engine manual for the location of the following features POWER-ARCCHECK AND FILL THE ENGINE OIL LEVEL ENGINE OPERATIONBEFORE STARTING THE ENGINE STARTING THE ENGINEFOR A “HOT” ENGINE STOPPING THE ENGINERUNNING THE ENGINE BREAK-IN PERIODPOWER-ARC TO USE THE GENERATOR AS AN AUXILIARY POWER SUPPLYGENERATOR OPERATION GENERAL INFORMATIONOPERATION GENERATOR POWER APPLICATIONSSuggested Power Applications POWER-ARCAFTER YOU FINISH THE WELD TO USE THE POWER-ARC 4000 FOR WELDINGWELDING OPERATION CONTROL FUNCTION / OPERATION “Current Control Dial”Material Thickness SettingWELDING GUIDELINES B-10Semi-automatic, MIG Welding With a Lincoln Weld Pak 100 or Weld Pak Stick WeldingLearning To Stick Weld B-11Always wear dry insulating gloves B-12What Happens in the Arc? Insulate yourself from work and ground3. The Correct Arc Length Ridge where puddle solidifies Molten puddleB-13 1. The Correct Welding PositionTypes of Welds PRACTICEB-14 Common MetalsPenetration B-15Good 1/8 3.2mmPOWER-ARC B-16Vertical-Up Welding Vertical-Down WeldingWelding Sheet Metal How to Hardface the Sharp Edge Metal to Ground WearB-17 Overhead WeldingWelding Cast Iron B-18hot coldcold White brittle cast ironHigh-Speed Group AWS E6013 B-19Selecting Electrodes Out-of-Position Group AWS E6011SEMIAUTOMATIC MIG WELDING WITH A LINCOLN WELD-PAK 100 OR WELD-PAK ACCESSORIESOPTIONS/ACCESSORIES LINCOLN ELECTRIC ACCESSORIESENGINE ADJUSTMENTS MAINTENANCEROUTINE AND PERIODIC MAINTENANCE ENGINE MAINTENANCEMAINTENANCE FIGURE D.2 - CLEAN ROTATING SCREEN/FINGER GUARD/DEBRIS GUARDFIGURE D.3 - CLEAN COOLING SYSTEM FIGURE D.4 - SET SPARK PLUG GAPMAINTENANCE TABLE D.1 ENGINE MAINTENANCE PARTSPart HondaPOWER-ARC GENERATOR/WELDER MAINTENANCEFIGURE D.5. - BRUSH REMOVAL AND REPLACEMENT MAINTENANCE1 . CRADLE ASSEMBLY 2. ROTOR, BLOWER, AND BEARING ASSEMBLY FIGURE D.6. - MAJOR COMPONENT LOCATIONSMAINTENANCE POWER-ARCPOWER-ARC TROUBLESHOOTINGHOW TO USE TROUBLESHOOTING GUIDE Step 1. LOCATE PROBLEM SYMPTOMMISADJUSTMENTS SYMPTOMSPROBLEMS PROBLEMSPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSPROBLEMS TROUBLESHOOTINGSYMPTOMS PROBLEMSPER E1537 DIAGRAMSSYMBOLS ELECTRICALPOWER-ARC S25341DIAGRAMS WIRING DIAGRAM - POWER ARC 4000 CODESPOWER-ARC 4000DIAGRAMS DIMENSION PRINT POWER ARCPOWER-ARC POWER-ARC AVISO DE PRECAUCIONWARNUNG ATENÇÃOAVISO DE WARNUNGATENÇÃO PRECAUCIONWorlds Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide

MASTER TABLE OF CONTENTS FOR ALL SECTIONS

Section A

Section B

Section C

Section D

Section E

Section F

P233 Series

P352 Series

POWER-ARC 4000