Lincoln Electric 4000 manual Routine And Periodic Maintenance, Engine Maintenance, Power-Arc

Models: 4000

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MAINTENANCE

D-1

MAINTENANCE

D-1

 

 

 

SAFETY PRECAUTIONS

WARNING

Have qualified personnel do all maintenance and troubleshooting work.

Turn the engine off before working inside the machine.

Remove guards only when necessary to per- form maintenance and replace them when the maintenance requiring their removal is com- plete.

If guards are missing from the machine, get replacements from a Lincoln Distributor. See the EXPLODED VIEW AND PARTS LIST at the back of this manual.

Read the Safety Precautions in the front of this manu- al and in the engine owner’s manual before working on the POWER-ARC 4000.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep your hands, hair, clothing, and tools away from the recoil housing, fans, and all other moving parts when start- ing, operating, or repairing this machine.

ROUTINE AND PERIODIC

MAINTENANCE

ENGINE MAINTENANCE

CAUTION

To prevent the engine from accidentally starting, disconnect the spark plug lead before servicing the engine.

See the engine owner’s manual for a summary of maintenance intervals for the items listed below. Follow either the hourly or the calendar intervals, whichever come first. More frequent service may be required, depending on your specific application and operating conditions. Table D.1 shows engine main- tenance replacement parts and numbers.

OIL: Check the oil level after every 5 hours of operation or daily. BE SURE TO MAINTAIN THE OIL LEVEL.

Change the oil the first time after 5 hours of opera- tion. Then, under normal operating conditions, change the oil after every 50 hours or once a year, whichever occurs first. If the engine is operated under heavy load or in high ambient temperatures, change the oil every 25 hours.

Drain the oil from the drain plug located on either side of the engine bottom, as shown in Figure D.1. Refill through the oil fill plug until the oil reaches the top of the fill hole. Use the grade and viscosity recommend- ed in the engine owner’s manual.

FIGURE D.1 - OIL DRAIN AND

REFILL LOCATION

1

2

3

 

 

1.OIL DRAIN PLUG

2.OIL FILL PLUG

3.OIL LEVEL

FUEL: At the end of each day’s use, refill the fuel tank to minimize moisture conden- sation and dirt contamination in the fuel line.

ENGINE ADJUSTMENTS

WARNING

OVERSPEED IS HAZARDOUS - The maximum allowable high idle speed for this machine is 3750 RPM, no load. DO NOT tamper with the governor components or setting or make any other adjust- ments to increase the maximum speed. Severe personal injury and damage to the machine can result if operated at speeds above maximum.

Adjustments to the engine are to be made only by a Lincoln Service Center or an authorized Field Service Shop.

POWER-ARC 4000

Page 36
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Lincoln Electric 4000 Routine And Periodic Maintenance, Engine Maintenance, FIGURE D.1 - OIL DRAIN AND REFILL LOCATION