Manuals
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Lincoln Electric
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Lawn and Garden
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Portable Generator
Lincoln Electric
4000 manual Power-Arc
Models:
4000
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Troubleshooting
Specification
Install
Diagrams
FIGURE D.5. - BRUSH REMOVAL AND REPLACEMENT
Dimension
Maintenance
Semiautomatic DC Constant Voltage Wire Welder DC Manual Stick Welder
Problems
CRADLE ASSEMBLY 2. ROTOR, BLOWER, AND BEARING ASSEMBLY
Page 48
Image 48
NOTES
POWER-ARC
4000
Page 47
Page 49
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Image 48
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Page 49
Contents
POWER-ARC
Sales and Service through Subsidiaries and Distributors Worldwide
4000
IM488-E
SAFETY
FOR ENGINE powered equipment
ELECTRIC AND MAGNETIC FIELDS may be dangerous
CALIFORNIA PROPOSITION 65 WARNINGS
ELECTRIC SHOCK can kill
ARC RAYS can burn
FUMES AND GASES can be dangerous
SAFETY
FOR ELECTRICALLY powered equipment
CYLINDER may explode if damaged
WELDING SPARKS can cause fire or explosion
SAFETY
PRÉCAUTIONS DE SÛRETÉ
SAFETY
Mar. ‘93
Please Examine Carton and Equipment For Damage Immediately
On-Line Product Registration
Thank You
POWER-ARC
MASTER TABLE OF CONTENTS FOR ALL SECTIONS
Section A
Section B
INSTALLATION
TECHNICAL SPECIFICATIONS - POWER-ARC
Displacement
AC Auxiliary Power
SAFETY PRECAUTIONS
Read this entire installation section before you start installation
LOCATION AND VENTILATION
STORING
PRE-OPERATION ENGINE SERVICE
STACKING
TILTING
LIFTING
Power-Arc 4000 Typical Fuel Consumption
MUFFLER DEFLECTOR
SPARK ARRESTER
B&S 8 HP Carb. Certified
FIGURE A.1 - POWER-ARC 4000 OUTPUT CONNECTIONS
POWER ARC
ELECTRICAL OUTPUT CONNECTIONS
WELDING CABLE CONNECTIONS
AUXILIARY POWER RECEPTACLES
Cable Installation
MACHINE GROUNDING
PLUGS AND HAND-HELD EQUIPMENT
PREMISES WIRING
CIRCUIT BREAKERS
INSTALLATION
Only a licensed, certified, trained electrician should install the machine to a premises or resi- dential electrical system. Be certain that
Type
Common Electrical Devices
Possible Concerns
INSTALLATION
SAFETY INSTRUCTIONS
OPERATION
OPERATING INSTRUCTIONS
GENERAL DESCRIPTION
OPERATIONAL FEATURES AND CONTROLS
DESIGN FEATURES AND ADVANTAGES
RECOMMENDED APPLICATIONS
WELDING CAPABILITY
CONTROLS AND SETTINGS
FIGURE B.1 - OUTPUT PANEL CONTROLS
GENERATOR/WELDER CONTROLS
POWER ARC
GASOLINE ENGINE CONTROLS
Refer to your engine manual for the location of the following features
POWER-ARC
OPERATION
ENGINE OPERATION
BEFORE STARTING THE ENGINE
STARTING THE ENGINE
CHECK AND FILL THE ENGINE OIL LEVEL
STOPPING THE ENGINE
RUNNING THE ENGINE
BREAK-IN PERIOD
FOR A “HOT” ENGINE
TO USE THE GENERATOR AS AN AUXILIARY POWER SUPPLY
GENERATOR OPERATION
GENERAL INFORMATION
POWER-ARC
GENERATOR POWER APPLICATIONS
Suggested Power Applications
POWER-ARC
OPERATION
TO USE THE POWER-ARC 4000 FOR WELDING
WELDING OPERATION
CONTROL FUNCTION / OPERATION “Current Control Dial”
AFTER YOU FINISH THE WELD
Setting
WELDING GUIDELINES
B-10
Material Thickness
Stick Welding
Learning To Stick Weld
B-11
Semi-automatic, MIG Welding With a Lincoln Weld Pak 100 or Weld Pak
B-12
What Happens in the Arc?
Insulate yourself from work and ground
Always wear dry insulating gloves
Ridge where puddle solidifies Molten puddle
B-13
1. The Correct Welding Position
3. The Correct Arc Length
PRACTICE
B-14
Common Metals
Types of Welds
B-15
Good
1/8 3.2mm
Penetration
B-16
Vertical-Up Welding
Vertical-Down Welding
POWER-ARC
How to Hardface the Sharp Edge Metal to Ground Wear
B-17
Overhead Welding
Welding Sheet Metal
B-18
hot coldcold
White brittle cast iron
Welding Cast Iron
B-19
Selecting Electrodes
Out-of-Position Group AWS E6011
High-Speed Group AWS E6013
ACCESSORIES
OPTIONS/ACCESSORIES
LINCOLN ELECTRIC ACCESSORIES
SEMIAUTOMATIC MIG WELDING WITH A LINCOLN WELD-PAK 100 OR WELD-PAK
MAINTENANCE
ROUTINE AND PERIODIC MAINTENANCE
ENGINE MAINTENANCE
ENGINE ADJUSTMENTS
FIGURE D.2 - CLEAN ROTATING SCREEN/FINGER GUARD/DEBRIS GUARD
FIGURE D.3 - CLEAN COOLING SYSTEM
FIGURE D.4 - SET SPARK PLUG GAP
MAINTENANCE
TABLE D.1 ENGINE MAINTENANCE PARTS
Part
Honda
MAINTENANCE
GENERATOR/WELDER MAINTENANCE
FIGURE D.5. - BRUSH REMOVAL AND REPLACEMENT
MAINTENANCE
POWER-ARC
FIGURE D.6. - MAJOR COMPONENT LOCATIONS
MAINTENANCE
POWER-ARC
1 . CRADLE ASSEMBLY 2. ROTOR, BLOWER, AND BEARING ASSEMBLY
TROUBLESHOOTING
HOW TO USE TROUBLESHOOTING GUIDE
Step 1. LOCATE PROBLEM SYMPTOM
POWER-ARC
SYMPTOMS
PROBLEMS
PROBLEMS
MISADJUSTMENTS
TROUBLESHOOTING
SYMPTOMS
PROBLEMS
PROBLEMS
TROUBLESHOOTING
SYMPTOMS
PROBLEMS
PROBLEMS
DIAGRAMS
SYMBOLS
ELECTRICAL
PER E1537
S25341
DIAGRAMS
WIRING DIAGRAM - POWER ARC 4000 CODES
POWER-ARC
4000
DIAGRAMS
DIMENSION PRINT POWER ARC
POWER-ARC
POWER-ARC
POWER-ARC
PRECAUCION
WARNUNG
ATENÇÃO
AVISO DE
WARNUNG
ATENÇÃO
PRECAUCION
AVISO DE
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