SYMPTOM

 

CHECK

The “MALFUNCTION” LED is lit.

1.

The FAULT circuit monitors the torch to see if it is

 

 

shorted as well as internal machine failures.

 

2.

Check the torch consumables to see if they are

 

 

melted together or are simply touching each

 

 

other. Tighten, clean or replace. See

 

 

“Suggestions for Extra Utility from the PRO-CUT

 

 

System”.

 

3.

Check the torch cable to see if it is cut or

 

 

punctured. Replace.

 

4.

Turn off the machine and turn it back on. If the

 

 

“FAULT” LED will not stay off when you

 

 

try to cut again and there is no problem with the

 

 

torch, then something has failed in the machine

 

 

and the machine should not be left on.

 

 

4a. Check electrode to pilot for short.

 

 

4b. Check the SCR board. Replace if bad.

 

 

4c. Check operation of contactors. Replace if bad.

 

5.

Replace Control PC board.

 

 

 

Alternating “AIR/MALFUNCTION” LED lights

1.

Replace Control PC board.

 

 

 

Air pressure cannot be set to 60 psi (414 kPa) or the

1.

Watch the pressure gauge during pilot mode.

machine cuts poorly through thick sections.

 

The air pressure should start as 60 psi (414 kPa)

 

 

and be reduced significantly when the trigger is

 

 

pulled. If not, then there is a problem with the

 

 

solenoid assembly.

 

 

 

 

 

 

– 18 –

Page 18
Image 18
Lincoln Electric IM491-B manual Symptom Check