D-4

 

MAINTENANCE

 

D-4

 

 

 

 

 

CHARGING THE BATTERY

When you charge, jump, replace, or otherwise connect battery cables to the battery, be sure the polarity is cor- rect. Improper polarity can damage the charging cir- cuit. The Commander positive (+) battery terminal has a red terminal cover.

If you need to charge the battery with an external charger, disconnect the negative cable first, then the positive cable before you attach the charger leads. after the battery is charged, reconnect the positive bat- tery cable first and the negative cable last. Failure to do co can result in damage to the internal charger components.

Follow the instructions of the battery charger manufac- turer for proper charger settings and charging time.

NAMEPLATES / WARNING DECALS MAINTENANCE

Whenever routine maintenance is performed on this machine - or at least yearly - inspect all nameplates and labels for legibility. Replace those which are no longer clear. Refer to the parts list for the replacement item number.

WELDER / GENERATOR

MAINTENANCE

STORAGE

Store the Commander in clean, dry protected areas.

CLEANING

Blow out the generator and controls periodically with low pressure air. do this at least once a week in par- ticularly dirty areas.

BRUSH REMOVAL AND REPLACEMENT

It is normal for the brushes and slip rings to wear and darken slightly. Inspect the brushes when a generator overhaul is necessary.

WARNING

Do not attempt to polish slip rings while the engine is running.

------------------------------------------------------------------------

Table D.1 Engine Maintenance Components

ITEM

MAKE

PART NUMBER

 

 

 

Air Cleaner Element

Donaldson

P181052

 

AC

A302C

 

 

 

Cooling Blower Belt

Lincoln

T13536-3

 

Gates

7585

 

 

 

Oil Filter Element

Deutz

1174418

 

Purolator

PER2168

 

Napa

1820

 

Fram

PH3776

 

 

 

Fuel Filter Element

Deutz

1174423

 

Purolator

PC42

 

Napa

3358

 

Fram

P4102

 

 

 

Water Separator Element

Lincoln

M16890-C

 

Stanadyne

31572

 

 

 

Fuel Pre-Filter Screen

Lincoln

M16890-B

 

Stanadyne

29575

 

 

 

Battery

 

BCI

 

 

Group

 

 

34

 

 

 

COMMANDER 500

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Lincoln Electric IM644-A manual Nameplates / Warning Decals Maintenance, Welder / Generator Maintenance, Storage, Cleaning