E-4

 

 

TROUBLESHOOTING

 

 

E-4

 

 

 

 

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

 

 

PROBLEMS

POSSIBLE AREAS OF

RECOMMENDED

 

 

(SYMPTOMS)

MISADJUSTMENTS(S)

COURSE OF ACTION

 

 

 

 

 

 

 

 

 

OUTPUT PROBLEMS

No welding power output.

1. Welding terminals switch in wrong

 

position. Place switch in “Always

 

On” position when welding without

 

welding terminal control cable.

 

Refer to Operation chapter for

 

proper switch function.

 

 

Welder has output and no control.

1. Local/Remote switch is in wrong

 

position. Place switch in Local

 

position to control output at

 

welder. Place switch in Remote

 

position to control output remotely.

 

Refer to Operation chapter for

 

proper switch function.

 

2. Poor remote kit connection.

 

Check connections.

 

3. Faulty remote kit. Replace if nec-

 

cessary.

 

 

No auxiliary power.

1. Open circuit breakers. Reset

 

breakers. If breakers keep trip-

 

ping check connections to auxil-

 

iary receptacles. Also make sure

 

load does not exceed receptacles

 

current rating. Refer to Auxiliary

 

Connections in the Installation

 

and Operation chapters.

 

2. Faulty connections to auxiliary

 

receptacles. Check connections.

Contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance.

3. Faulty auxiliary circuit wiring.

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

COMMANDER 500

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Lincoln Electric IM644-A manual Output Problems