D-1

MAINTENANCE

D-1

 

 

 

WARNING

Have qualified personnel do all maintenance and troubleshooting work.

Turn the engine off before working inside the machine or servicing the engine.

Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor. (See Operating Manual Parts List.)

Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before working on this machine.

Keep all equipment safety guards, covers, and devices in position and in good repair. Keep hands, hair, clothing, and tools away from the gears, fans, and all other moving parts when starting, operating, or repairing the equipment.

Routine Maintenance

At the end of each day’s use, refill the fuel tank to minimize moisture condensation in the tank. Running out of fuel tends to draw dirt into the fuel system. Also, check the crankcase oil level and add oil if indicated.

KOHLER ENGINE

FREQUENCY

MAINTENANCE REQUIRED

 

 

Daily or Before

• Fill fuel tank.

Starting Engine

• Check oil level.

 

• Check air cleaner for dirty, loose,

 

or damaged parts.

 

• Check air intake and cooling

 

areas, clean as necessary.

5 Hours

First Oil Change

 

 

Every 25 Hours

• Service air pre-cleaner..

 

 

Every 100 Hours

• Change engine oil. (1)

Every 100 Hours

• Replace fuel filter element.

Every 100 Hours

• Clean or replace air filter ele-

 

ment. (1)

Every 100 Hours

• Spark Plug Arrester

Every 200 Hours

• Replace oil filter. (1)

Every 200 Hours

• Check spark plug and gap

Every 2 Years

• Check fuel lines and clamps.

 

 

(1)Service more frequently when used in dusty areas and/or at high ambient temperatures.

ENGINE MAINTENANCE COMPONENTS

ITEM

MAKE AND PART NUMBER

 

KOHLER CH22 ENGINE

 

 

Oil Filter

Kohler 1205001, Fram PH3614

 

 

Air Filter Element

Kohler 4708303, Fram CA79

 

 

Air Filter Pre-Cleaner

Kohler 2408302

 

 

Fuel Filter

Kohler 2405002, Fram G1

 

 

Spark Plug

Champion RC12YC (.030" Gap)

 

 

Battery

BCI Group 58 (435 CCA)

 

 

RANGER 305G

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Lincoln Electric IM742-A manual Kohler Engine, Engine Maintenance Components