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Lincoln Electric IM924 GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL

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B-2

OPERATION

B-2

POWER WAVE 455M/STT (CE)

INPUT POWER

OFF

HIGH TEMPERATURE

MACHINE STATUS

CIRCUIT BREAKER

WIRE FEEDER

POSITIVE OUTPUT

NEGATIVE OUTPUT

3 PHASE INVERTER

INPUT POWER

THREE PHASE

DIRECT CURRENT

GMAW

FCAW

GTAW

OPEN CIRCUIT

VOLTAGE

INPUT VOLTAGE

OUTPUT VOLTAGE

INPUT CURRENT

OUTPUT CURRENT

PROTECTIVE

GROUND

WARNING OR

CAUTION

GRAPHIC SYMBOLS THAT APPEAR ONTHIS MACHINE OR IN THIS MANUAL

U0

U1

U2

I1

I2

SMAW

Contents

Main POWER WAVE 455M/STT IEC 60974-1 OPERATORS MANUAL IM924 Safety Depends on You FOR ENGINE powered equipment. i Mar 95 ELECTRIC AND MAGNETIC FIELDS may be dangerous ii ARC RAYS can burn. ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. FOR ELECTRICALLY powered equipment. CYLINDER may explode if damaged. Jan, 07 iii WELDING and CUTTING SPARKS can cause fire or explosion. PRCAUTIONS DE SRET PRCAUTIONS DE SRET POUR LES MACHINES SOUDER TRANSFORMATEUR ET REDRESSEUR Page Page viivii Thank You Please Examine Carton and Equipment For Damage Immediately On-Line Product Registration viii viii TABLE OF CONTENTS ix ix TABLE OF CONTENTS A-1 PROCESS CURRENT RANGE (DC) CURRENT AMPS TECHNICAL SPECIFICATIONS - POWER WAVE 455M/STT (CE) (K2203-4) OUTPUT RECOMMENDED INPUT WIRE AND FUSE SIZES PHYSICAL DIMENSIONS TEMPERATURE RANGES INPUT AT RATED OUTPUT - THREE PHASE ONLY MACHINE GROUNDING HIGH FREQUENCY PROTECTION SAFETY PRECAUTIONS Read SELECT SUITABLE LOCATION A-2 INPUT CONNECTION INPUT FUSE AND SUPPLYWIRE CONSIDERATIONS ELECTRODE AND WORK CABLE CONNECTIONS A-4 A-4 CABLE INDUCTANCE, AND ITS EFFECTS ON PULSE WELDING NEGATIVE ELECTRODE POLARITY VOLTAGE SENSING ------------------------------------------------------------------------ A-5 POWER WAVE TO SEMI-AUTOMAT- IC POWER FEED WIRE FEEDER INTERCONNECTIONS SYSTEM DESCRIPTION A-6 A-6 CONFIGURING THE SYSTEM PF-10R SINGLE HEAD FEEDER DUAL HEAD FEEDER SINGLE HEAD BOOM FEEDER FH 1 UP TO 4 FEEDERS ALLOWED UP TO 4 FEED HEADS ALLOWED Page A-8 WELDING WITH MULTIPLE POWER WAVES FIGURE A.2 TWO POWER WAVES CONTROL CABLE SPECIFICATIONS Page A-10 FIGURE A.3 switch 8 I / O RECEPTACLE SPECIFICATIONS DIP SWITCH SETTINGS AND LOCATIONS CONTROL BOARD (DIP Switch Location) CONTROL BOARD DIP SWITCH: WATER FLOW SENSOR SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. FUMES AND GASES can be dangerous. WELDING SPARKS can cause fire or explosion. ARC RAYS can burn. GRAPHIC SYMBOLS THAT APPEAR ON THIS MACHINE OR IN THIS MANUAL U0 U1 U2 I1 I2 B-3 DEFINITION OF WELDING TERMS RECOMMENDED EQUIPMENT REQUIRED EQUIPMENT LIMITATIONS DUTY CYCLE AND TIME PERIOD B-4 Page B-6 B-6 NOMINAL PROCEDURES FRINGE PROCEDURES MAKING A WELD WELDING ADJUSTMENTS W CURRENT WAVE FORM (CV) aveControl 0.00 Wave Control +10.0 W ave Control -10.0 Current Time B-7 FIGURE A.5 Wave Control 0.0 Wave Control +10.0 Wave Control -10.0 FIGURE A.6 Current Wave Control 0.0 T rim 1.00 T rim 1.50 Trim 0.50 Trim 1.50 Trim 1.00 Trim 0.50 ACCESSORIES OPTIONAL EQUIPMENT D-1 MAINTENANCE D-1 SAFETY PRECAUTIONS ELECTRIC SHOCK can kill. ROUTINE MAINTENANCE HOW TO USE TROUBLESHOOTING GUIDE E-2 USING THE STATUS LED TO TROUBLESHOOT SYSTEM PROBLEMS E-3 ERROR CODES FOR THE POWERWAVE E-4 E-5 . E-6 E-7 F-1 DIAGRAMS N.K. E G4420 OPTION Page Page F-4 DIAGRAMS 11-14-97 DIMENSION PRINT - POWER WAVE 455M F-4 M18241 AVISO DE PRECAUCION ATTENTION WARNUNG ATENO AVISO DE PRECAUCION ATTENTION WARNUNG ATENO