E-7

TROUBLESHOOTING

E-7

 

 

 

 

Observe all Safety Guidelines detailed throughout this manual

 

 

 

 

PROBLEMS

(SYMPTOMS)

POSSIBLE AREAS OF MISADJUSTMENT(S)

RECOMMENDED

COURSE OF ACTION

General degradation of the weld

1.Check for feeding

problems, bad

 

performance

 

connections, excessive

loops in

 

 

 

cabling, etc.

 

 

 

 

2.

Verify weld mode is correct for

 

 

 

processes.

 

 

 

 

3. The power source may require cal-

 

 

 

ibration.

 

 

 

 

4.

Check the actual current displayed

 

 

 

on the Power Feed 10 vs. actual

 

 

 

current

measured

via

external

 

 

 

meter.

 

 

 

 

 

5.

Check the actual voltage dis-

 

 

 

played on the Power Feed 10 vs.

 

 

 

actual voltage measured via exter-

 

 

 

nal meter.

 

 

 

 

6.

Check the actual WFS displayed

 

 

 

on the Power Feed 10 vs. actual

 

 

 

WFS

measured

via

external

 

 

 

meter.

 

 

 

 

 

 

 

 

 

 

If all recommended possible areas

Excessively long and erratic arc.

1.

Check for proper configuration and

of misadjustments have been

 

 

implementation of voltage sensing

checked and the problem persists,

 

 

circuits.

 

 

 

contact your local Lincoln

 

 

 

 

 

 

In the STT mode, the arc is exces-

1.

Check that the (21) work sense

Authorized Field Service Facility.

 

sively long and erratic.

 

lead is connected, and configured

 

 

 

properly.

 

 

 

 

 

 

 

In the STT mode, the spatter is

1.

Check that the (21) work sense

 

higher than normal and the arc is

 

lead is connected, and configured

 

inconsistent.

 

properly. (Dip Switch Set)

 

 

2.

Verify that the electrode lead is

 

 

 

connected to the STT stud and

 

 

 

not the “POWER WAVE” stud.

 

 

3 Check that the “POWER WAVE”

 

 

 

stud is not electrically connected

 

 

 

to the STT stud.

 

 

 

 

 

 

 

 

 

 

CAUTION

If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.

POWER WAVE 455M/STT (CE)

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Lincoln Electric IM924 manual Wfs