TROUBLESHOOTING | ||
|
|
|
| Observe all Safety Guidelines detailed throughout this manual |
|
|
|
|
PROBLEMS
(SYMPTOMS)
POSSIBLE AREAS OF MISADJUSTMENT(S)
RECOMMENDED
COURSE OF ACTION
General degradation of the weld | 1.Check for feeding | problems, bad |
| ||||
performance |
| connections, excessive | loops in |
| |||
|
| cabling, etc. |
|
|
| ||
| 2. | Verify weld mode is correct for |
| ||||
|
| processes. |
|
|
| ||
| 3. The power source may require cal- |
| |||||
|
| ibration. |
|
|
| ||
| 4. | Check the actual current displayed |
| ||||
|
| on the Power Feed 10 vs. actual |
| ||||
|
| current | measured | via | external |
| |
|
| meter. |
|
|
|
| |
| 5. | Check the actual voltage dis- |
| ||||
|
| played on the Power Feed 10 vs. |
| ||||
|
| actual voltage measured via exter- |
| ||||
|
| nal meter. |
|
|
| ||
| 6. | Check the actual WFS displayed |
| ||||
|
| on the Power Feed 10 vs. actual |
| ||||
|
| WFS | measured | via | external |
| |
|
| meter. |
|
|
|
| |
|
|
|
|
|
| If all recommended possible areas | |
Excessively long and erratic arc. | 1. | Check for proper configuration and | |||||
of misadjustments have been | |||||||
|
| implementation of voltage sensing | checked and the problem persists, | ||||
|
| circuits. |
|
|
| contact your local Lincoln | |
|
|
|
|
|
| ||
In the STT mode, the arc is exces- | 1. | Check that the (21) work sense | Authorized Field Service Facility. | ||||
| |||||||
sively long and erratic. |
| lead is connected, and configured |
| ||||
|
| properly. |
|
|
| ||
|
|
|
| ||||
In the STT mode, the spatter is | 1. | Check that the (21) work sense |
| ||||
higher than normal and the arc is |
| lead is connected, and configured |
| ||||
inconsistent. |
| properly. (Dip Switch Set) |
| ||||
| 2. | Verify that the electrode lead is |
| ||||
|
| connected to the STT stud and |
| ||||
|
| not the “POWER WAVE” stud. |
| ||||
| 3 Check that the “POWER WAVE” |
| |||||
|
| stud is not electrically connected |
| ||||
|
| to the STT stud. |
|
|
| ||
|
|
|
|
|
|
|
CAUTION
If for any reason you do not understand the test procedures or are unable to perform the tests/repairs safely, contact your Local Lincoln Authorized Field Service Facility for technical troubleshooting assistance before you proceed.