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TROUBLESHOOTING & REPAIR | ||||
TROUBLESHOOTING GUIDE |
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| Observe Safety Guidelines | |
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| detailed in the beginning of this manual. | ||
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PROBLEMS | POSSIBLE AREAS OF | RECOMMENDED | ||
(SYMPTOMS) | MISADJUSTMENT(S) | COURSE OF ACTION | ||
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| TIG WELDING PROBLEMS |
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The high frequency “spark” is pre- | 1. | The torch may be faulty. Check | 1. Check spark gap adjustment. | |
sent at the tungsten electrode, but |
| or replace. | See the Maintenance section. | |
the operator is unable to establish | 2. | The current control may be set | 2. This may be a welding proce- | |
a welding arc. The machine has | ||||
| too low. | dure problem. | ||
normal open circuit voltage. Refer |
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to Technical Specifications in the | 3. | The tungsten electrode may be | Contact the Lincoln Service | |
Installation section. |
| contaminated. Replace or | Department (216) | |
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| sharpen. | ||
| 4. | The electrode may be too large |
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| for the process. |
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| 5. | If a helium blend is being used |
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| as a shielding gas, reduce the |
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| percentage of helium. |
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| 6. | Check the welding cables for |
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| loose or faulty connections. |
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When AC TIG welding, the arc is | 1. | The tungsten electrode may be | 1. Check components R5 and C6 | |
erratic and there is a loss of “clean- |
| small for the process. Use a | in the high voltage transformer | |
ing” of the work piece. |
| larger diameter tungsten or a | primary circuit. | |
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| pure tungsten. | 2. Perform the SCR Bridge Test. | |
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| 2. | If a helium blend is used as a |
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| shielding gas, reduce the per- |
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| centage of helium. |
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CAUTION
If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, con- tact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call